Datsun 521 Pick up Wartungshandbuch
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- Inhaltsverzeichnis
- LESEZEICHEN
- FOREWORD 3
- VARIATION 8
- 42901168 9
- 43251170 9
- SPECIFICATIONS 13
- INFORMATION 14
- RECOMMENDED 15
- VISCOSITY 15
- MultlpurpoleThuban 16
- LUBRICATING 17
- Reti9hten 18
- MAINTENANCE 19
- LUBRICANTS 23
- INSTAllATION 26
- EtlG1tlE 28
- INSTALLATION 32
- DISASSEMBLY 37
- Withdrawing 37
- REASSEMBLY 39
- Adjustment 41
- TRANSMISSION 50
- Shifting 61
- Tightening 63
- JwaSherl 65
- CH ASSIS 71
- DIFFERENTIAL 76
- Propeller 79
- PROPELLER 80
- PROPElLER 84
- Assembling 85
- SUSPENSION 100
- Inspection 107
- FRONT SUSPENSIO 112
- 1IIIIIIII 113
- DIAGNOSES 116
- CORRECTIONS 116
- BULLETIN 119
- REFERENCE 119
- DESCRIPTION 121
- INSPECTION 122
- INSPECTioN 126
- CYLINDER 132
- Disassembly 133
- Reassembly 133
- Connector 138
- Completely 142
- Bleeding 145
- CflASSIS 155
- STEERING 160
- CONTENTS 161
- ADJUSTMENT 164
- Adjusting 174
- Description 178
- CFlASSIS 183
- BUllETIN 184
- DESCRIPTioN 187
- Centering 193
- WINDSHIELD 207
- INSTRUMENT 209
- ELECTRICAL 213
- Instrument 215
- WIRING DIAGRAM 217
- DESCRiPtiON 220
- LIGHTING 221
- Headlamp 225
- METERS AND 231
- Replacement 233
- ElECTRICAL 234
- Speedometer 235
- Instolling 245
- Installing 249
- DMediUmw 250
- EQUIPMENT 252
- EQUIPMENL 255
- Steering 259
- INISSANl 261
Inhaltsverzeichnis
JDAT5UNPICKUPMODEL521SERIESCHASSISANDBODYr4NISSANirIIfJJNISSANMOTRCOLTDrevJJN9999920023TOKYOJAPAN
ClUIIIIIIIIIMINIciII0I0MIMii1IIiIIIIII2240882FigGI9Longbodypickupor01o o118514671IIIUnitmminQmZmar Zoaozrjj
FRONTAXLEFRONTSUSPENSIONRaceandrollerIi1lgCauseoal0000rolll000uSeizurex x xInthemostcasesseizureoccursastheresultofgrowndiscoloringorflakingScratch66
17CHASSISInnerraceRoUerflakingCrackedinnerraceCrackedrollerRecessoninnerracemadebybitforeignmatterRecesson auterracemadebybitforeignmatterIIIRecessonr
FRONTAXLEFRONTSUSPENSIONUoritdoesnotrotatesmootWyornoiseoccurs7SpindlenutRepairorreplacewhenthreadisdamagedReinstallationReinstallfrontaxleinreversese
CHASSIS6Fillwheelhubandhubcapwithmulti1lurposegreaseJMILG2108or10924uptothedescribedlevelSeeFigureFA9FigFA9Fillingspacebetweenheelbearing7Fillspacebet
FRONTAXLEFRONTSUSPENSIONWheelbearingrotationstartingtorqueNewbearingandseal15kgem130inIborlessUsedbearingandseal7kgem61inIborlessSpringbalanceindicati
CHASSISThefrontsuspensionisadoublewishbonetypeindependentsuspensionwhichusestorsionbarspringBoththeupperandlowerlinksareinstalledonthebracketsecuredon
FRONTAXLEFRONTSUSPENSION8RemOvenutsDfromthefrontandrearendsoftensionrodRemovebracketbolts@fromthefrontendoftensionrodandthendetachtensionrodtogetherwi
CHASSISFigFA20Upperlinkspindk15TwistandseparateupperlinkfromupperlinkspindleandremovedustcoveranddustsealSecureseparatedupperlinkonaviseandremovescrew
FRONTAXLEFRONTSUSPENSIONSpecificationsforShockAbsorberMaxlengthMinlengthStrokeDampingforceReboundCompression315mm124in205mm81in110mm43in110kg2425Ib55k
1CHASSISReinstallation1LowerlinkbushingIWhencollarinterioroflowerlinkmountingbracketalongwhichlowerlinkbushingisinsertedandbushingexteriorarerustedrem
rIrCHASSISTc11m1ooo1MLEE10II1S9lEIcJB BCOZ9OZEl1nIIBlSOVElIiiair0MMNOJoi0ooIoQ1Iiaio00ONITq00otOriXlOrONNNJ11llGI 6
FRONTAXLEFRONTSUSPENSION2Installdustsealonknucklespindlesupport3Coincidedirectionofnotchforcotterpinonfulcrumpinwithdirectionofpinholeofknucklespindle
rorCHASSIS3Makethedistanceofrubberbushingstobe366mm1441inbytighteningnutonthefronteodoftensionrodWhenrubberbushingsarecompressedunequallyadjusttheposi
FRONTAXLEFRONT SUSPENSIO3Jackupspringanchortwhichanchorboltisapplied tightennutsothatdimensionshowninFigureFA33meetsthestandarddimensionandsecurelockn
CHASSISShortLongVanDCabin2t032t032t03Toeinmmin00787to0118100787to0118100787to01181CambeT1015lOIS1020Caster105020151055Kingpininclination601560156010In
FRONTAXLEFRONTSUSPENSIONAdjostingshim1IJPartnumberThiknessmmin545420410110039454543041012 00787Standardthickness5454404101401575Toadjustcastermakeadif
rCHASSISWhenreadjustedkgcminIbrlessthan761atthehubboltWhenbothbearingandsealarenewkg1blessthan2146WhenreadjustedkgIblessthan10 2 2Upperlinkslidingresi
FRONTAXLEFRONTSUSPENSION1ITROUBLEDIAGNOSESANDCORRECTIONSVvConditionVibrationshockandshimmyingofsteeringwheelVibrationToomuchbacklashofsteeringgearabra
IvCHASSISConditionInstabilityofvehicleStiffs1lleringwheelcheckingupprocedureJackupfrontwheelsdetachthesteeringgearandoperatethesteeringwheelandIfitisl
FRONTAXLEFRONTSUSPENSIONCfdioetIOnIExcessivesteeringwheelplay7ProbablecausevIncorrectlyadjustedsteeringgearhousingWornsteeringlinkageidlerarmImproperl
1CHASSISConditionProbablecauseCorrectiveactionExcessivelyorpartiallyworntireImproperairpressureoftireAdjustIncorrectwheelalignmentAdjustDefectivewheel
000coINbNee11OLOOItNotrrrfCICINIIIf11111oJ1NinoNNGlIFigGIl1VanLoNUnitmminrmZmarZT1oaoz
DATSUNPICKUPMODEL521SERIESCHASSISBODYINISSANINI55ANMOTORCOLTDTOKYOJAPANSECTIONRA1REARAXLEREARSUSPENSIONREARAXLEREARSUSPENSIONRA1RA4
REARAXLEVJ1REARAXLEtCONTENTSJDESCRIPTIONREMOVALRAlRAlJ@12INSPECTIONINSTALLATIONR2RA31Ax1ccase2Axleshaft3Wheelbearing4Plainwasher5Lockwasher6Locknut7Oi
CHASSISA4Removefournutsusedtoinstallbrakeendtoaxleand disconnectbrakelineFigRAJRemoPingrNr1e5WithdrawaxleshaftNoteBecarefulnottodamageoilsealinaxlecas
4CoincidewasherlipwithnutgroovecorrectlybytighteningnutandbendwashercarefullysothatlipisnotmagedtiREARAXLEsurfacerustonroUerorotherdefectivecondition4
CHASSIS1FigRAllMClJSUringclearancetowardtDCWdirectionIInstallotherpartsinreversesequencetoremovalREARSUSPENSIONCONTENTSDESCRIPTIONSUSPENSIONASSEMBLYRe
DESCRIPTIONREARAXLETherearsuspensionisaBanjotyperigidsuspensionwhichusesaparallelsemiellipticleafspringBothfrontandrearendsofthespringaresecuredonthef
1ICHASSISPigRA 15RemovingIecaseINSPECTioNANDREPAIRISpringWhenspringiscrackedbrokenorweakenedexcessivelyreplaceNoteWhenspringinonesideisreplacedrecomme
REARAXLEN521PL52GN521VN52tUN521U N521OptionSpririgconstant3041702571442011220112kgmmbfinkglb10to200to44J0to1950 to430195to95209to 4301100to200220to441
fCHASSIStRViJEJOURNALUR6ULLETlilREFEHEilCEJOURNALorPAGENoDATEBULLETINNoSUBJECTfi1RAB
DATSUNPICKUPMODEL521SERIESCHASSISBODYSECTIONBRBRAKEjirJINISNINISSANMOTORCOLTDTOKYOJAPANlArJfBRAKEBR1w
CHASSISGENERALSPECIFICATIONS113ENGlNE52lU U52lUV52lUItemL521L521T UL521VL521Ovralllenglhmrnin43251703 43451711Overallwidlhmmin15756201570618Overallhei
1VAtf
BRAKEBRAKECONTENTSDESCRIPTIONBRAKEPEDALRemovalInspectionReinstallationMASTERCYLINDERRemovalDisassemblyInspectionReassemblyReinstallationBRAKELINESRemo
CHASSIS3TighteningtorqueFulcrumpinForvehicleswithbothleftandrighthandMASTERCYLINDERsteeringwheels35to40kgm253to289ftlb1Valvecap8Packing2Valvecapgasket
BRAKEDisassemblyIDrainbrakefluid2Removestopperbolt3Removerubberbootsnapringandstopperringandremovepushrod4Takeoutpistonandotherrelatedpartsfromcylinde
CHASSISBRAKELINESIBrakehose2Braketube3Braketube4Front4wayconnector5Braketube6Braketube7Brakehose8Connector9Braketube10Vinylcover11Braketube12Brakehose
BRAKEotherpartssothatbrakelinesdonotinterferewithotherpartsduetovibrationduringdriving2Applybrakefluidtothreadedpartofbrake tubeflarenutcorrectlyengag
CHASSISrRemovalanddisassemblyInnerdiameterIJackupvehicleandsupportitwithstands2RemovewheelandbrakedruOLWhenbrakedrumcannotberemovedeasilyreturnbrakead
i111144488dla11u1111II IUFRENGTH136515 371BRAKE128105039dierF H134515 301rUnitmminUnitmminFigBR8Upperreturnspring FigBR9Lowerreturnspring5Checkbrakedi
CHASSISApplyrubbergreasetopistoncupandotherrubberpartsslightlyandbrakelIuidtopistonandcylinderboreReassemblyandreinstallationReassembleandreinstallfro
kBRAKEifRemovalanddisassemblyJJackupvehicleandsupportwithstands2RemovewheelandbrakedrumFigBRtJRearbake3Remove antirattlepin4Openbrakeshoeassembliesout
GENERALINFORMATION115ENGINEL16ENGINE113ENGINE115ENGINEN521UVN521UG521UGN521UNL521NL521TUNL521VNL52IPL521TUPL521lNG521LG521TGNL52IGNL52IT43251703434517
1CHASSISUpperreturnspringLowerreturnspringAftershoereturnspringWirediametermmin20x17532523x1583014x832275xfreelengthmmin0079x689 3250091x622300055x328
c1vBRAKEtdWheelcylinderifUlerdiameter2064mm13116inRemovedustcoverandpulloutpistonheadandpistonassemblyForinspectionandreassemblyrefertoWheelcylinderof
rICHASSISHANDBRAKE@IControlbracket6Setspring11Innerlever15Equalizer2Controllever7Frontlever12Armspring16Rearcable3Controlstem8Frontcable13Centerlinkro
1BRAKERearcableICompletelyloosenhandbrake2Removeclevispinanddisconnectequalizerfromequalizerlink3RemovelockplateCDandcablespring@FigHR 22Lockpandcable
riCHASSISPartNoThicknessmmin3061I2726016006303061227260080031530613272600500197NoteWhenadjustingbesuretouseadjustingshimhavingthesamethicknforupperand
BRAKEwhencontrolstemispulledwithaforceof20to30kg441to66llbLockadjustscrewwithlocknutNormalstroke80to100mm315to394inLimitedstrokeLessthan144mm567inNote
CHASSISBrakeliningDimensionfrontrearwidth xthicknessxlengthTotalfrictionarearominemsqinWheelcylinderFrontRearrominrominrominMastercylinderdiameterServ
BRAKETighteningtorqueFulcrumpinkgmftlb35to4 0253to289Mastercylinderkgmftlb21to25152to181Mastercylindervalvecapkgmftlb6t09434to6514wayconnectorkgmftIb1
CHASSISConditionSpongypedalPedalyieldsunderslightpressureUnbalancedbrakesProbablecauseDeterioratedbrakeshoeliningfaceWornbrakeshoeliningOoggedbrakelin
BRAKEConditionProbablecauseCorrectiveactionWornordamagedotherthanrustbrakeRepairorreplacedrumDefectivewheelcylinderoperationRepairorreplaceFaultybrake
rjtCHASSISFINALTRANSMISSIONANDSPEEDOMETERRATION52lU52lUU521L521TNL521TPL521TUNL521UNL521L521UL521LG521TGNL521TPL52ITNGN52lUVN52lUG521UV52lUItemGNL521U
CHASSISConditionSquealChatterExcessivepedaltravelProbablecauseDeterioratedbrakeshoeliningfaceDeterioratedbrakeshoeliningfaceWornbrakeshoeliningImprope
BRAKESERVICEJOURNALORBULLETINREFERENCEJOURNALorPAGENoDATEBULLETINNoSUBJECTBA21
CHASSISSERViEJOURIlLORk3UUETjIEFEI1EIlEJOURNALorPAGENoDATEBULLETINNoSUBJECTBA22
DATSUNPICKUPMODEL521SERIESCHASSISBODYINISSANINISSANMOTORCOLTDTOKYOJAPANSECTIONWTWHEELANDTIRE1JcWHEELANDTIRETROUBLE DIAGNOSESANDCORRECTIONSWIlWT5
WHEElANDTIREWHEELANDTIRECONTENTSDESCRIPTIONInflationoftiresTirerotationWT2WT2WT2INSPECTIONWheelCHECKINGWHEELSANDJACKINGUPWT2WT2WT3TIRESIZEinFront60014
CflASSISDESCRIPTIONInflationoftiresTireswithproperpressureimproveridingcomfortandsteeringstabilityreducedrivingsoundandextendtheservicelifeThetiressho
WHEELANDTIREizontalaxesatthepointsindicatedbytheasteriskinFigureWT3are15mm006inormorereplacewheelFigWT3Wheelrimrunoutcheckpoints2Checktheflangeofrimfo
CHASSIS3RemovewheelcapFigWT7Removingwheelcap4LoosenwheelnutsWhenlooseningturnnutscounterclockwisebywheelnutwrenchFigWTBLoosingwheela5Changetireandtigh
WHEELANDTIRETROUBLEDIAGNOSESANDCORRECTIONSConditionWheelwobblesUnevenlyexcessivelyworntirePossiblecausesImpropertirepressureDamagedtireordistortedwhee
ICHASSISConditionPossiblecausesCorrectiveactionsTiresquealsImpropertirepressureMeasureandadjustcorrectlyImproperfrontwheelalignmentRealigncorrectlyDis
GlMANUFACTUREITXACOCHEVRONCALTEXCASTROLBPESSOtNeOMOBILESHELLMullLgradcHavolineMotorOilRPMSupromcMotoICunomFivcSIuCanroli1IOW3QBPSuperVVl5CodaISloEncoU
DATSUNPICKUPMODEL521SERIESCHASSISBODYINISSANINISSANMOTORCOLTDTOKYOJAPANSECTIONSTSTEERINGSTEERINGSTEERINGLINKAGESERVICEDATAANDSPECIfiCATIONTROUBLEDIAGN
STEERINGSTEERINGCONTENTSDESCAIPTIONREMOVALDISASSEMBLYST1ST2ST3INSPECTIONANDREPAIAASSEMBLYANDADJUSTMENTINSTALLATIONDESCRIPTION1Steeringcolumn2Steeringc
vCHASSISThesteeringgearisofarecirculatingballtypeandgearratiois198IThesteeringlinkagehastwosiderodtierodsoneoneachsideofthecrossroddraglinkasthefronts
ifSTEERING10Removesteeringgearhousinginstallationbolts12Detachtransmissioncontrolpartsfromsteeringcolumnjacket11Removesteeringgearassemblytowardengine
CHASSIS3PullsectorshaftcovertogetherwithsectorshaftfromgearhousingDisassemblesectorshaftadjustingscrewandshimsfromthecovercFigST7Pullingoutsectorshaft
STEERINGTighteningtorque16to18kgm116to130ftIbStandardwormbearingshimthickness15mm00591inWormbearingadjustingshimPartNoThicknessmmin480297120007620 030
CHASSISSectorshaftcovertighteningtorque16to18kgm116to130ftlbNoteBesuretousenewgasketandapplyoilleakpreventingagentonthesectorshaftcoverinstallingsurfa
STEERINGREMOVALANDDISASSEMBLYIJackupthefrontofvehicleandsupportitwithstands2Removecotterpinsandnutsanddetachsiderodballstudsfromknucklearmsinbothsides
CHASSISSiderodballstudKnucklearmside6to7kgm434to506 ftlbGeararmoridlerarmside6to7kgm434to506ftIbIdlerarmassembly3 2to3 7kgm231to268ftbCrossrodlocknut9
STEERINGSERVICEDATAStandardthicknessofWormbearingadjustingshimsInitialturningtorqueofsteeringcolumnNewwormbearingkgminIbUsedwormbearingkgminIbEndclear
ClAllmelsexceptPL521TUPL521TNMAINTENANCEINTERVALLUBRICATINGPOINTS1369121518212427303336394245485154576063666972Numberofthousandofkilometers7578818487g
CHASSISSERViCEJOURNALORBUllETINREFERENCEJOURNALorPAGENoDATEBULLETINNoSUBJECTrJST10
SECTIONFEENGINECONTROLFUELEXHAUSTSYSTEMDATSUNPICKUPMODEL521SERIESCHASSISBODYINISSANIGItitNISSANMOTORCO LTDTOKYOJAPANENGINECONTROLSYSTEMFUELANDEXHAUSTP
ENGINECONTROLFUELEXHAUSTSYSTEMDESCRIPTIONADJUSTMENTENGINECONTROLSYSTEML1IANutBAdjustnutCLocknutCONTENTSFE3FE3PlayofacceleratorwirePedalstopperheight1F
CHASSISGPlClearance0 to10to00394UnitrnminFigFE2AcceleratorcontrolsystemforLHdriveexceptmodelPL521itE3UnitmminFigFE3AcceleratorcontrolsystemforLHdriveP
ENGINECONTROLFUELEXHAUSTSYSTEMDESCRIPTIONTheacceleratorlinkageislightTheacceleratorcontrolsystemissoconstructedthatthelinkageoperatessmootWyandthesyst
CHASSISPedalstopperheightUnitmminRH driveUponcompletionofacceleratorwireplaydepressacceleratorpedalandadjuststopperplatesothatclearancebetweenpedalarm
ENGINECONTROLFUElEXHAUSTSYSTEMFUELAND EXHAUSTPIPINGSCONTENTSEXHAUSTPIPEANDMUFFLEADescriptionDifferenceofpartbymodelPrecautionsforremovalandinstallatio
IICHASSISVN521ModelSeriesUN521ModelSeriesNoteAeartubeoftheUN521modelseriesdiffenfromthatofthe VN521 modeliesFigFEl1Exhaustconstructi01lforVN521andUN52
ENGINECONTROLFUELEXHAUSTSYSTEMIl11leii1FigFE13ExhaustconstTUctionfOTPL521modelDescriptionExhaustpipingconsistsoffronttubemufflerandreartubeThesecompon
CHASSISPL521N521521SERISEEXHAUSTPIPINGSAAAAAA1887743N521seriseCDA1193147012127183710bGN521serise@@NL521serise@5GNL521seriseb16385 16451B3206147511PJiS
pIodelseJtceptPL5IIIAIInENANCEINERJAIENGNESERJCEPONTS91215182124273033361365760636669723942454851547578811348790NuberoitooJsandoiIiloeters681012141618
ENGINECONTROLFUELEXHAUSTSYSTEMPrecautionforremovalandinstallationIRemovemountboltsABandCSeeFigUresFE1OthroughFEB2RemoveclampsBandD3Removeinstallationb
CCHASSISThreetypesoffueltankfueltankforthe521G521N521andGN521fueltankfortheV521VN521andUN521and fueltankforthePL521UareavailableTankcapacityis41liters
ENGINECONTROLFUELEXHAUSTSYSTEMVArYToCAANKCASEiFigFE20F1tankrfoTPL521UFEll
CFlASSISRemovalI521 and GN521modelsIRemovedrainpluganddrainfuelcompletely2Loosenhandbrake3RemoveinspectionholecoverfromrearbodyThroughinspectionholedi
ENGINECONTROLFUELEXHAUSTSYSTEMSERVICEJOURNALORBUllETINREFERENCEDATEJOURNALorPAGENoBULLETINNoSUBJECTy113
CHASSISSERVICEJOURNALORBULLETINREFERENCECJDATEJOURNALorPAGENoBULLETINNoSUBJECTFE14
DATSUNPICKUPMODEL521SEPIESCHASSISBODYINISSANINISSANMOTORCOLTDTOKYOJAPANSECTIONBFBODYFRAMEBODYHOODFRONTENDANDFRONTFENDERDOORDOUBLEPICKUPANDVANWINDSHIEL
BODYDESCRIPTioNfRAMETheladdershapeframeconsistsofleftandrightsidemembersandsixcrossmembersThisframewithincreasedbendingstressandtorsionalstrengthsuffi
BODYphnUhciJtsstlOIOI6IlIIlOSIosImtroEllOtoS1021iE9IrIOtLlSlE2QutromumlucrtlIuIsillbijof1MaliiBF2ITgIgQQCOVlillllEOItallj IlIIIEll1itlao5EEcJ3QEijEl20
BODYBODYCONTENTSMAINCAOSSSECTIONSOFCABBODYCABBODYMOUNTINGAEAABODYMOUNTINGBF3BFABFADETACHINGCABBODYDETACHINGAEAABODYBF5BF6MAINCROSSSECTIONSOFCABBODYFig
AllmelsexceptPL521TUPL521TNvMAINTENANCEINTERVALCASSISBODYSERVICEPOINTS136g121518212427303336394245485154576063666972Numberofthousandofkilometers757881
I10BODYCABBODYMOUNTINGJuteLA0clif0CBodymountingjuteOSSCoBodymountingbracketBodbIAubberwasheymountmg0 tr3rdbyAbberJBodymountingboltmountmgrubberwashuPl
BODYDETACHINGCABBODYIDisconnectbatteryterminalfrombattery2Disconnectspeedometercable3Removesteeringmechanismsteeringwheelsteeringpostassemblyandremote
BODYFigBFllTakingupcabbody Lifting9BesuretodetachradiatorgrillebeforeliftingcabbodysinceradiatorcoresupportornearportionissuspendedNoteCarefullybalanc
BODYHOODCONTENTSADJUSTMENTCenteringhoodlockAdjustinghoodlockcontrolleveroperatingforceSF7SF7SFSADJUSTMENTCD2@@145IDovetailbolt4Safetycatchlever2Doveta
IiBODYLooseninstallationboltsandalignthecentercorrectlyAdjustinghoodlockcontrolleveroperatingforceWhenthehoodJockcontrollevercannotbeoperatedlightlylo
BODYBUMPERRemoval@1Frontbumper2Bumperday3FrontmemberFigSF18FrontbumperIRemoveinstallationboltsfrombothendsofbumperbothendsoffrontapronGFrontbumperGFro
BODY3Pullforwardandremovebumpertogetherwithbumperstays4RemovefourinstallationboltsandseparatebumperstaysfrombumperInstallationInstallfrontbumperinreve
BODYFRONTAPRON31Bumperstay2Frontbumper3FrontapronFigBF23FrontapronRemovalRemovalDetachfrontbumperSeeFigureBF18Removeaprontofenderattachingboltsandremo
8ODY4Removefrontsideattachingbolts fromheadlampinstallingparL4jftPigBF26Pr7ltattJchfrgboJts5RemoveaprontofenderattachingboltsfrombothsidesPigBF27Apron
BODYDOORCONTENTSADJUSTMENTDoorlockstrikerDoorhingeREMOVALSF13SF13SF14SF14DOORLOCKMECHANISMRemovalInstallationDOORGLASSANDAEGULATOASF15SF15SF16SF161Doo
ijil11ItIt11ltIvf41L0QUI0JRJljlOEIV1OA1SUNpCKUPSERVICEtttUMOOE521SERESllSStS10011tIpoNSSNtAQ10tlto10tOKYOJAPAN
ForPL521TUPL521TNMAINTENANCEINTERVALLUBRICATINGPOINTS0636g12151821242730Numberofmonthsorthousandsofmileswhichever33363942454852comesfirst545760Changee
IBODYAligndoorpositioncorrectlybeforeadjustingdoorstrikerItshouldbenotedhoweverthatdoorsagcannotbecorrectedbyadjustingdoorstriker2Loosenstrikerattachi
BODYDOORLOCKMECHANISMDoorlockisprovidedwithalockknobandisofanunlocktypeinwhichlockknobdoesnotlowerwhileD@ol@doorisopen61Lock knob2Lockinstallationbolt
BODY4RemovedoorlocktogetherwithremotecontrolassemblythroughworkopeningIIFigBFJ9RemovingdoorlockInstallation1Installdoorlockmechanisminreversesequenceo
BODY4RemovefourinstallationscrewsfromupperportionofdoorsashFigBF43RemovingfouTinstallationSCTewS5Detachsidewindowweatherstripwithanordinaryscrewdriver
BODYDOUBLEPICKUPANDVANCONTENTSSIDEWINDOWDoublepickupVanBF18BF18BF18SIDEWINDOWDoublepickupTAILGATEANDLIFTGATEDoublepickupVanBF19BF19BF20CROSSSECTIONAAF
BODYRemovesetscrewsfromsidewindowsashdetachweatherstriptowardluggagecompartmentsideandremovesidewindowassemblytowardoutsideWheninstallingbesuretoapply
IIBJ@VanTailgatelockIIj1Tailgatelockbodyassembly2Shaft3Lock leverspring4Strikerassembly5Liftgatesidelockassembly7Pushlever8Lock lever9StopperA10Pullle
BODYFigBF55RemovinglockUponcompletionofreinstallationIMakesurethatbothsidelocksandtwolocksontailgatetopoperatecorrectly2Whenbothsideclawstrokesareunba
BODYREMOVALPlaceaprotectivecoveroverhoodfrontfendersinstrumentpanelandfrontseat2Removerearviewmirrorsupport3RemovewindshieldwiperarmassemblytOn inside
BCJDYrCDWeatherstrip2GlassFigBF59Drawcordinstalled4WiththeaidofahelpercarefullypositionandcenterwindshieldassemblyinbodyopeningtFigBF60Sectionalviewof
ForI521TUPL521TNMAINTENANCEINTERVALENGINESERVICEPOINTS0636g12151821242730Numberofmonthsorthousandsofmileswhichever33363942454851comesfirst545760Replac
BODYFigBF61RemovinginstrumentpanelREMOVALIDisconnectbatteryterminal2Disconnectheatercontrolwirefromleverinstrun1mtharnessfenginecompartmentharnessconn
BODYSEATSeatusessteelpipeframeandSshapeandsquareshapespringsandurethaneandvinylleatherareusedforseatcoverRearseatvanREMOVALJ@Frontseatpickupdoublepick
BODYROOMTRIMOVERHEADLININGRemovaloInsertaspatulabetweenroofpanelandroofrailandwithdrawoneendofoverheadliningoPeeloffoverheadliningfromroofpanelfromthe
DATSUNPICKUPMODEL521SERIESCHASSISBODYINININISSANMOTORCOLTDTOKYO JAPANSECTIONBEBODYELECTRICALWIRINGFUSELIGHTINGSYSTEMHORNMETERANDGAUGESWINDSHIELDWIPERA
BODYELECTRICALWIRINGCONTENTSWIRING HAANESSEnginecompartmentharnessInstrumentharnessBE1BE1BE2BodyharnessWIRINGDIAGRAMINSPECTIONBE2BE4BE7WIRINGHARNESSEn
BODYInstrumentharnessBodyharnessFigBE2InstrumenthamessFigBE3B09Yhams521BE2
BodYharnessCbtSjDCCf600EtECJRClttI1nJ4JNLt1ij1rcodrnessV521fiBE4lOYhfftltlrne550521FBE5BodgBE3
BODYWIRING DIAGRAMcO03ieTrr0JlItIioog8IigII401ogI3eveiffnrJaicIIl3il88lIlJ 3r1IFigBE6WiringdillgramcommoncountmsBE4wgsc0CIociamtacmoOCOaC1J
BODYELECTRICALlJilQOIIJi0iioHjaiuIIlRJjiQwGO1IJiil1dfLJ0jajJa5dFigBE7WiringdiagramUSACanadaBE5w08coUolPOEctlaQ3ao6maclJJt3S
BOPYIiIiMViLCJtI1w0lPc9IJogItlrCDCIaCDaCao5CDCCOJUnicJIitJ1iiQiJ6Iil1IfiiIiiiiIjI8IIi1111Etiiltit1gfttQIlf122FigBE8WiringdiagramVanDoublecabinBE6
eooJMAINTENANCEINTERVALCHASSISBODYSERVICEPOINTS0636912151821242730Numberofmonthsorthousandsofmileswhichever33363942454851comesfirst545760Checkclutchbr
BOOYELETRICALINSPECTIONReferringtowiringdiagramcheckwiringharnessforconnectionwithelectricalequipmentandconnectorficonnectionandinstallationWhenchecki
BODYLIGHTINGSYSTEMCONTENTSHEADLAMPSealedbeamunitreplacementHeadlampadjustmentFAONTPAAKINGANDTUANSIGNALLAMPAEAACOMBINATIONLAMPSSIDEFLASHEAMAAKEALAMPSLI
BODYELECTRICALWhenadjustinglowbeamadjustaimingoflowbeamheadlampsattheoutsideWhenadjustinghighbeamcoverlowbeamheadlampsattheoutsidewithcoverandthenadju
BODY2Removeconnectorfromwireharness3Removelamphousinginstallationnutsandremovelampassembly1iifi1OfFigBE15FrontpDkingandtvmsignallampBULBSPECIFICATIONS
BODYELECTRICALTURNSIGNALANDDIMMERCOMBINATIONSWITCHRemovalDisconnectcombinationswitchfromwireharnessatconnectorplugFigBE16RemovingturnsigMlanddiameterc
vBODYTLIGHTTCHCUXKILizItITOUSfrTOrUSEHFigBEiSCircuitdiagramforlightingsystemCtUUJdUSATROUBLEDIAGNOSESANDCORRECTIONSHeadlampConditionProbablecauseCorre
BODYELECTRICALConditionProbablecauseCorrectiveactionHeadlampsdimDefectivelightcircuitChecktheheadlightcircuitforcablebeingabouttobreakandfaultycontact
BODYConditionProbablecausesCorrectiveactionsAllturnsignalDefectiveflasherunitReplacetheflasherunitlainpsdonotgooutFlashingcycleisAlamphavingwattagemor
BODYELECTRICALTaillampstoplamplicenselampbackuplampConditionProbablecauseCorrectiveactionBothleftandrightBlownofffuseorfaultycontactCheckfuseforfusing
BODYADJUSTMENTISecurehorninaviseandconnecthorncablestopowersupplySeeFigureBE192SetpowersupplyswitchtoONandmakesurethatvoltmeterindicates12to125VAMMETE
CHASSISLUBRICANTSCAPACITYUsAImpLitermeasuremeasuregallongallonFueltank4110890lWithoutheater60158132aiI5MOOWithheater6 6174145cUlCoolantWithoutheater64
BODYELECTRICALTROUBLEDIAGNOSESANDCORRECTIONSConditionHorndoesnotoperateHornsoundcontinuouslyReducedvolume andortonequalityProbablecauseExcessivelydisc
IBODYMETERS ANDGAUGESCONTENTSCOMBINATIONMETEABElBOILPAESSUAEWAANINGLAMPBE21DescriptionBE1BIGNHlONWARNINGLAMPBE21ReplacementBE19BULBSPECIFICATIONBE21SP
1BODYELECTRICALTheilluminationlampsocketsaresecuredonthebackboardwithclipstheycanberemovedandreinstallationeasilyThefuelmeterandthermometerusemeterreg
JBODYThethermometerconsistsofathermometerandthermaltransmitterlocatedintheengineblockThethermaltransmitterisequippedwithathermistorelementwhichconvert
BODYElECTRICALFigBE26RemovingthermometerOILPRESSUREWARNINGLAMPTheenginelubricatingsystemincorporatesanoilpressurewaming lampwhichglowswheneverengineoi
rrBODYmOUBLEDIAGNOSESANDCORRECTIONSSpeedometerConditionProbablecauseCorrectiveactionSpeedometerpointerandImproperlytightenedspeedometercableRetightenu
BODYElECTRICALThermometerandfuelmeterConditionBoththermometerandfuelmeterdonotoperateBoththentlometerandfuelmeterindicateinaccuratelyThennometeJThermo
vBODYConditionFudmeterFuelmeterdoesnotoperatePointerindicatesFpositionFuelmeterfunctionsimproperlyProbablecauseImpropercablecontactDefectivetankunitDe
BODYElECTRICALOilpressureandignitionwarninglampsConditionOilpressurewarninglampLampdoesnotlightwhenignitionswitchis settoONLampdoesnotgooutwhileengine
rlBODYWINDSHIELDWIPERANDWASHERCONTENTSDESCRIPTIONAEMOVAlANDINSTAllATIONWipermotorlinkageWipermotorBE26BE27BE27BE27DESCRIPTIONThewindshieldwiperconsist
GENERALINFORMATIONFigCI13RearjackingpointGaragejackNoteWhencarryingoutoperationswiththecarjackedupbesuretosupportthecarwithstandsWhenjackingupthefront
BODYELECTRICALREMOVALANDINSTALLATIONWipermotorlinkageIRemovingwiperarmfrompivotshaftRaisewiperbladefromwindshieldglassraisethebaseofwiperannandremovew
JBODY3Removeinstallationnutplainwasherandspacer4RemovewiperswitchfromthebackofinstrumentpanelWashernozzleadjustmentWhenwashernozzleisinstalledorwhenwa
BODYElECTRICALConditionProbablecauseCorrectiveactionPowersupplyBlownofffuseduetotroubleofotherCheckotherpartforoperationandandcablepartinwindshieldwip
r5BODYConditionProbablecausesCorrectiveactionWindshield WindshieldwiperbladesticksonwindRaisearmandoperatewindshieldwiperwiperbladeshieldglasswithouta
BODYELECTRICALIGNITIONSWITCHDescriptionTheignitionswitchcontrolstheengineignitionsystemandmostofelectricalequipmentTheterminalIisforpowersupplyfromthe
rBODY2NowremovesteeringlockproperfromsleeringjackeltubeIIgnitionswitchput5Lockspindle2Keycylinderpart6Sleeringhaft3Steeringjactettube7Selfsheartypescr
lBODYELECTRICALLInslaIImountingbrackelonradioproper2Removemaskforradiofrominstrumentpanel3Fitradioinloinslrumentpanelbyapplyingilfromthebackofinslrume
fBODYNoisepreventionchartRunengineraiseantennasetvolumetomaximumandseldialalamediumpointwithoulcatchingbroadcastingwaveConditionProbablecauseCorrectiv
BODYElECTRICALConditionProbablecauseCorrectiveactionNoisepresenlswhenHornInslalla05lFcapaciloronhornrelayhornisblownterminalorhornswitchNoisepresentsw
rrBODYHEATER@@CDJIInlethose2Outlethose3Air duct4Defrosterhose5Hoseconnector6Defrosternozzle7Heatercontrollever8Air controllever9Clamp10Roomhealerunit1
orCHASSISFigGII8FronttowingpointFigGII9R4TtowingpointSERVICEJOURNALORBULLETINREFERENCEJOURNALorPAGENoSUBJECTDATEBULLETINNotGI20
BODYELECTRICAL4 InstallairintakeductondashpaneiandheaterunitGGHeaterunitAirintakeductFigBE42Installingheaterunit5InslaIIdefrosternozzleonthebackofinsl
JIBODYTROUBLEDIAGNOSESANDCORRECTIONSConditionProbablecauseCorrectiveactiQpHolairdoesnolcomeoutMolordoesnolOpenorshorlcircuiloffeedharnessCheckandrepai
DATSUNPICKUPMODEL521SERIESCHASSISBODYINININISSANMOTOR COLTDTOKYOJAPANSECTIONSESERVICEEQUIPMENTSPECIALSERVICETOOLSE18
SERVICEEQUIPMENTSPECIALSERVICETOOLTool numberFigureAppliedSMreferenceToolnamemminDescriptionmodelpageSee FigNoClutchtoolST20630000Forcenteringlhec1ulc
rCHASSfSTool numberFigureAppliedSMreferenceToolnarnemminDescriptionmodelpageSeeFigNoTransmissiontoolST23620000Forsupportingtheinterlockballwheninslall
SERVI2EEQUIPMENLjl1jLj1SMreferenceToolnumberFigureApplied11TlDescriptionrr9LnarriemminmodelpagetlSeeFigNoHST23g00000IlForinslallingthemainshaft521Figi
CHASSISToolnumberFigureAppliedSMreferencemm inDescriplionmodelpageToolnameSeeFigNoST3003000llForremovingthedrivepinion521FigPD16rearbearinginnerraceS3
SERVICEEQUIPMENTToolnumberFigureAppliedSMreferenceToolnameDescriptionmodelpagemminSeeFigNoST32110000Formeasuringthedistance521FigPD22belweensidebearin
feCHASSISToolnumberFigureAppliedSMreferencToolnamemminDescriptionmodelpageSeeFigNoRearaxleandsuspensiontoolST38020000Forlooseningandtighleningthereara
nSERVICrEtlJJPMENTToolnumberFigureSMreferenceDescriplionAppjiedpageToolnamemminImodel10IfVvSeeFigNoI1iJ1IllIIIuST38220000forinslallingtherearaxle521Fi
DATSUNPICKUPMODEL521SERIESCHASSISBODYINISSANINISSANMOTORCOLTDTOKYOJAPANSEenONERENGINEREMOVALINSTAllATIONGIENGINEREMOVALANDINSTALLATIONER1
rVCHASSISSERVICEJOURNALORBULLETINREFERENCEDATEJOURNALorPAGENoBULLETINNoSUBJECTE R
INISSANlIssuroDate25thAugust1970U105501PublicationNos10E0521GO
EllGIllEREMOilgIllSlll110llEtlG1tlEIlEfAOIILAt10ItlSfALLAtlOtlCON1EN15RONENGINEMOUNINGREARENGINEMOUNINGER3ER4RemoValnstaHattOnER2HI3HitIIJfigEJI2Engin
CHASSISRemovalScribealignmentmarksonhoodaroundhingesandremovehoodfromhinges2Completelydraincoolantengineandtransmissionlubricant3Removeblowbyhosefromr
rFOREWORDThisseroicemanualhasbeenpreparedforthepurposeofaJsistigseroicepersonnelsofourdistributorsanddealersinprovidingeffectivese10eandmaintenanceofD
ENGINEREMOVALINSTAllATIONIT1 1to16kgmISO116IIIbI1IlbJIAtthisliftinglowerjackplacedunderthetransmissiongraduallydrawoffjackatadequatestagehoistupengine
CHASSIST25to3Okgm181to217ftIbT2 6to3 2kgmIO1jjllFigER6SectionalviewoffrontenginemountingfortheLt6engineREARENGINEMOUNTINGOnetypeofrearenginemountingis
vENGINEREMOVALINSTALLATIONitoT 43to50kgm311to362ftIbnIIiT15to21kgm108to152ftIblFigER8SectionalviewofrearenginemountingfortheUVN521modelsIluiLnT33to3 8
CHASSISt1lUrFHliRlllPHRW1REFRElrFJOURNALorPAGENoSUBJECTDATEBULLETINNoER6
DATSUNPICKUPMODEL521SERIESCHASSISBODYINISSANINISSANMOTORCOLTDTOKYOJAPANSECTIONCLCLUTCHCLUTCHCLUTCH CONTROLSERVICEDATAANDSPECIFICATIONSTROUBLE DIAGNOSE
CLUTCHLCLUTCHICONTENTSDESCRIPTIONREMOVALDISASSEMBLYINSPECTIONANDADJUSTMENTClutchassemblyCL1CL2CL2CL2CL3DESCRIPTIONTheclutchisofasingledrydiscdiaphragm
CHASSISREMOVAL2RemovingreleasemechanismTheclutchassmblyisdimlountedprimarilyinthesamemannerastheengineassemblyThuswhendismountingtheclutchassemblyefer
CLUTCHClutchassembly1Checkclutchcoverdiaphragmspringpressweplateetc forexcessivewearcrackanddamageWhennoiseoccursonclutchassemblyreplace2Measuringanda
CHASSISDiscassemblyReleasebearingandsleeveIIffacingissoiledwithgIeaseJfoilcleanoffwithkeroseneanddressfacingwitha wirebrushReplacefacingifrequired2Che
DATSUNPICKUPMODEL521SERIESCHASSISBODYINISSANIvSECTIONGIGENERALINFORMATIONMODELVARIATIONGI3IDENTIFICATIONNUMBERGI 3GENERALVIEWSGI4GENERALSPECIFICATIONS
CLUTCHWithdrawalleverandbearingsleevecontactpointWithdrawalleverballpinandwithdrawallevercontactsurface1Withdrawalleverballpin2Withdrawallever3Return5
CHASSIStIIIIIIFigCL16ClutchcontrolCLUTCHPEDALRemoval1Removereturnspring2Loosenlocknutofmastercylinderpushrodanddisconnectpushrodend3Removelocknutandwa
CLUTCHAdjustingshimPartnumberThicknessmmin306112726016006300800315050019730612272603061327260Item12AppliedmminmminmodelRHdrive12649613Ss533LHdrive1174
rCHASSISRemovalReinstallation1Disconnectpumrodfromclutchpedal2Disconnectclutchlinefrommastercylinderanddrainfluid3Removesecuringboltsandremovemastercy
CLUTCHReassemblyReassembleoperatingcylinderinreversesequenceofdisassemlynotingthefollowingmatters1SoakpistoncupinfluidbeforereassemblyInstallpistoncup
CHASSISSERVICEDATAANDSPECIFICATIONSAll521seriesClutchcovertypeDiaphragmMF200KClutchreleaseleverWithdrawalleverendplaymminDiaphragmspringtoflywheel hei
CLUTCHTROUBLEDIAGNOSESANDCORRECTIONSConditionNoisesaudibleonpedaldepressionNoisesaudibleonpedalreleaseProbablecauseExcessivelyworndamagedorpoorlylubri
CHASSISConditionProbablecauseClu1chdragsInsufficientpushrodlengthExcessivepedalfreetravelWarpedclutchdiscRoughenedliningsImproperlyfilledlooseorbroken
CLUTCHConditionAbnormalliningwearClutchdragsClutchslipsProbablecauseInsufficientpedalfreetravelDriverstepsunnecessarilyonpedalthiscausesliningwearandd
aCHASSISConditionProbablecauseCorrectiveactionWornorburneddiscliningsReplaceliningsijOverloadedmastercylinderdtoareOverhaulthemastercylinderreplacethe
ItDATSUNPICKUPMODEL521SERIESCHASSISBODYINlsSANINISSANMOTORCOLTDTOKYOJAPANSECTIONTMTRANSMISSIONTRANSMISSIONTYPEF4W63TRANSMISSIONTRANSMISSIONGEARCONTROL
TRANSMISSIONTRANSMISSIONCONTENTSDESCRIPTIONSPECIFICATIONSREMOVALDISASSEMBlYINSPECTIONTransmissioncaseandrearextensionBearingTMlTMlTM3TM4TM7TM7TM7DESCR
CHASSISJl132JExtensionhousingtypeAppliedmodelshortGN521UGN521G521ULG5213shortN521UNL521UNL52lVN521UVNL521521UL521U521UUL52152IUVL521L521TLG521TNL521TG
TRANSMISSIONREMOVALFortransmissiondismountingthefollowingprocedureappliesRefertoSectionEREngineRemovalofthisManualIDisconnectbatterycablefromterminal2
CHASSISFigTM5DismountingtransmissionDISASSEMBLYFortransmissiondisassemblythefollowingprocedureappliesThecasingsaremadeofaluminumalloymetalBecarefulnot
IIIIiIIIIIIIIIIIIIIIIriIIIIIIJIIIIIIIIIiIIIIJIIIIIIIIIIIIIIIITRANSMISSIONfntwithadriftearIFigTMl0Remol1ingcountergear9Removefrontandrearsnapringsandwi
CHASSIS13Removesnapring@frommainshaftfrontsideandremove3rd4thsynchroassembly@and3rdgear@SeeFigureTM14forpartidentificationnumbers14Removemainshaftlock
TRANSMISSION8PushoutcountershaftfromreartofrontwithadriftorotherpropertoolandtakeoutcountergearFigTMl0Removingcountergear9Removefrontandrearsnapringsa
rCHASSIS13Removesoapringfrommainshaftfrontsideandremove3rd4thsynchroassembly@and3rdgear@SeeFigureTM14forpartidentificationnumbe14Removemainshaftlocknu
llGENERALINFORMATIONIOtFigGllShortbodypickupftFigGI2Longbodypickup1GI1
TRANSMISSIONcJ@o9cr1Couplingsleeve2Shiftinginsert3Synchrohub4SpreadspringFigTMJ9Synchronizerdisassembled18Todisassemblemaindrivegearremovesnapringfrom
CHASSISGearandshaftICheckgearforweardamageandorcrackandreplaceasrequired2CheckshaftforcrackwearandwornsplineReplaceifrequired3Checkmainshaftforstraigh
TRANSMISSIONOilsealReplaceiflipisdeformedwornorcrackedorwhensnapringisdroppedoffRearenginemountinginsulatorReplaceifweakeneddeterioratedorcrackedREASS
JfIlCHASSIS5Tolockmainshaftinstallmainshaftintransmissioncasedoubleintermeshgearstightenlocknutwiththeratedtighteningtorque8 0to110kgm57 8to795ftlband
TRANSMISSIONShiftforkandoperatingleverRearviewlio3JForward1c1@OperatingleverassyReversecheck3Reverseshiftforkshiftrod41st2ndshiftforkshiftrod53rd4thsh
IfIfCHASSiS0REINSTALLATIONRemounttransmissioninreversesequenceofdismountingQJwaSherl2JCrossslirltfLockPinFigTM 33InstallingcrossshaftTYPEF4W63TRANSMIS
TRANSMISSIONREMOVALANDINSTALLATION6RemovespeedometerdrivepinionassemblyPrimarilyproceduresforremovalandinstallationoftheF4W63transmissionarethesameasR
CHASSIS13RemovefourboltsusedtosecuremainshaftbearingretainertotransmiSsioncaseFig1M39RemovingmainslraftbNringretiDFigTM40Drawingoutmainslraftassembly1
TRANSMISSIONlIInstallshiftforks1st2nd and3rd4thoncouplingsleevesandapply1st2ndforkrod3Placeinterlockplungerinthepositionandassemblereverseshiftforkand
rCHASSISREMOVALRemovesteeringwheelassemblyFigTM4JRemovingsleeringwI2RemovesteeringcolumnshellcoverturnsignalandlighlingswitchFigTM44Removingsleeringco
rIICHASSISfFigGl3DoublepickupFigGI4VanGI2
TRANSMISSIONNoteTheindividualjointsusesmallwashersandsnapringsBeforeremovingcheckthemforreinstallingsequenceanddirectionINSPECTIONANDREPAIRCheckallsli
CH ASSISSERVICEDATAANDSPECIFICATIONSCONTENTSGeneralspecificationsSpecificationsTM18TM 18TIGHTENINGTORQUETM20GeneralspecificationsTypeF4W63R4W63R4W63Co
TRANSMISSIONModelF4W63R4W63ItemEachgearstandardendplayForaUgearsmmin005to0150 0020to00059BalkringconeclearanceStMdardclearancemmin12to1600472to00630Re
1iCHASSISModelF4W63R4W63ItemCountergearthrustwasherPartnumberThicknessmm in32225A0900235to24000925to0094532225A090I240to24500945to0096532225A0902245to
TRANSMISSIONSelectleverpivotbolt05to0 8 36to58Lowersupportbracket06to1043to7 2Steeringwheeltighteningnut70to75506to542Transmissiongearcontrolfloorshif
fICHASSISConditionProbablecauseCorrectiveactionNoiseWhennoiseoccursunderengineidlingandstopswhiletheclutchisdisengagedorwhennoiseoccurswhileshiftingge
DATSUNPICKUPMODEL521SERIESCHASSISBODYINISSANINISSANMOTORCOLTDTOKYOJAPANSECTIONPDPROPELLERSHAFTDIFFERENTIALCARRIERCIPROPELLERSHAFTANDUNIVERSALJOINTDIFF
77C1
PROPELLERSHAFTDIFFERENTIALCARRIERPROPELLERSHAFTANDUNIVERSAL JOINTCONTENTSDESCRIPTIONREMOVALDISASSEMBLYINSPECTIONPOPD3PD3PD3ASSEMBLYSERVICEDATAANDSPECI
CHASSISf6rAuFigPD2PropellershaftforGNJ521seriesvehiclesFigPD3PropellershafrforFloorshiftvehiclesPD2
GENERALINFORMATIONMODELVARIATIONVehiclemodelEngineSeating3PlcitypayloadkglbTIMspeedRemITklmodelRHdriveLHdriveLPickup521ULS2I2 IOtXl2204 6R4W634LS21TF4
PROPELLERSHAFTDIFFERENTIALCARRIERREMOVALUVNS21exceptFloorshiflvehiclesRemovepropellershaftcarefullysoasnottodamagetransmissionsidesplineandrearoilseal
1CHASSIS4WhensnapringCDisdamagedordeformedreplace5Whenbearingoilsealring@andorneedleroIler@isdamagedorwornreplace6Whensleeveyokeandmainshaftsplinedpor
PROPELLERSHAFTDIFFERENTIALCARRIERTROUBLEDIAGNOSESANDCORRECTIONSConditionProbablecauseCorrectiveactionVibrationVibraWornordamageduniversaljointneedleRe
CHASSIS11@j@Ij@IDIjQt@ICompanionnange2Frontbearing3Spacer4Pinionheightadjustshim5Pinionmategear6Pinionmategear7Sidegearthruitwasher8Sidebearing9Bearin
PROPElLERSHAFTDIFFERENTIALCARRIERDISASSEMBLYInspectio1beforedisassemblyInordertoobtain thecauseoftroublecorrectlycheckassemblyforoilleakageandmeasured
fCHASSIS8RemoveoilsealfromdifferentialgearcarrierdragsduringrotationornoiseoccursreplaceNoteBesuretoreplaceitwithnewonewhenreinstalling9Applyanadapter
PROPELLERSHAFTDIFFERENTIALCARRIERSidegearthrustwasherPartnumberThicknessmmin38424 256600 76to0 81 00299to0031938424322000 81to08600319to00339384243220
CHASSIS2Applydrivepiniontocarrierandinstall frontbearingcone3Installcompanionflangeandtightennutsothatspecifiedpreload7to10kgem62to89inIbcanbeobtained
PROPELLERSHAFTDIFFERENTIALCARRIERiPinionbearingadjustwasherPartnumberThicknessmminPartnumberThicknessmm in38127094002590102038135094002430095738128094
1IFOT3CHASSISSidebearingshimPartnumberThicknessmm in38453612000 05 0002038454 612000Q7000283845561200012000473845661200025000983845761200050001975Coin
IiifIIIItjgIIMIITII1IIJIMDe185017281iioInInf1350120117101280I1Jb60Q146PRIT2530199611103540714290116891432511703MarkIndicatesPL521TUPL521TNmodelsUnitmm
PROPELLERSHAFTDIFFERENTIALCARRIERlInspectingandrepairingdrivegeartoothcontactIPutredleadMiniumevenlyonbothsurfacesofthreetofourteethofdrivegearturndri
CHASSISeCorrectcontactWhenpropertoothcontactisobtainedwipeoffredleadfromilearfaceA correctcontactpatternmeansthatitliesintherangeof2 3to3 4fromtipofto
PROPELLERSHAFTDIFFERENTIALCARRIERTighteningtorqueDrivepinionnutDrivegearboltsSidebearingcapboltsDifferentialcarriertoaxlehousingfIxnutsCompanionflange
J7nCHASSISConditionProbablecauseCorrectiveactionLoosenclampboltsandnutsholdingdriveRetightenthemtothedesignatedtighteninggearsidebearingetctorqueNoise
DATSUNPICKUPMODEL521SERIESCHASSISBODYINISSANINISSANMOTORCO LTDTOKYO JAPANSECTIONFAFRONTAXLEFRONTSUSPENSIONFRONTAXlEFRONTSUSPENSIONSERVICEDATASPECIFICA
litr
FRONTAXLEFRONTSUSPENSIONFRONTAXLECONTENTSDESCRIPTIONFRONTAXLERemovalFAFA2FA2InspectionReinstallationWheelbearingadjustmentFA3FA7FA8DESCRIPTION1Knuckle
CHASSIStheknucklearmmovestheknucklespindleislightlyoperatedroundkingpinaxisThewneelhubissupportedwithtwowheelbearingsontheknucklespindleandbrakedruman
FRONTAXLEFRONTSUSPENSION13TapspindlelightlywithacopperorleadhammeranddetachitfromknucklespindlesupportBecarefulnottodropthrustbearingrifldftIFigFA6Rem
CHASSISVisualServiceabilityStandardforWheelBearingINNERRACESURFACECOLLARSURFACEOUTERRACEFITTEDSURFACEOUTERRACESURFACEINNERRACEFITTEDSURFACEROLLERROLLI
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