Datsun 8110 Spezifikationen
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- Inhaltsverzeichnis
- LESEZEICHEN
- INISSANI 1
- FOREWORD 3
- Identification 8
- SPEEDOMETER 15
- ClltrolGirling 16
- LUBRICATING 17
- MAINTENANCE 18
- Pantograph 21
- INFORMATION 23
- INSTAllATION 25
- INSTALLATION 26
- MOUNTING 26
- DISASSEMBLY 34
- Checking 35
- REASSEMBLY 36
- Hydraulic 38
- TRANSMISSION 49
- Withdrawing 55
- InstaGing 61
- AUTOMATIC 67
- GEAR CONTROL 67
- PROPELLER 74
- DIFFERENTIAL 74
- PROPElLER 77
- ST330l0000 80
- INSPECTION 81
- ASSEMBLY 82
- FRONT SUSPENSION 94
- SUSPENSION 100
- Disassembly 105
- Inspection 107
- Conducting 109
- ADJUSTMENT 114
- SPECIFICATIONS 115
- DIAGNOSES 117
- CORRECTION 117
- BUllETIN 121
- REFERENCE 121
- CONTENTS 123
- Assembly 125
- DESCRIPTION 127
- ABSORBER 128
- Replacement 128
- BULLETIN 130
- Reassembly 135
- Bleeding 153
- AND TIRE 161
- CORRECTIONS 163
- STEERING 167
- Steering 169
- COLLAPSIBLE 174
- ACCELERATOR 187
- Description 190
- CIRCUMFERNCE 201
- PORTIONE 202
- Moulding 205
- ALIGNMENT 206
- Adjustment 218
- CONSTRUCTION 221
- WINDSHIELD 227
- VENTILATOR 229
- INSTRUMENT 233
- REINSTALLATION 234
- INSTALLING 234
- ELECTRICAL 238
- Indicator 242
- LIGHTING 245
- COMBINATION 248
- Adjustmen 254
- PRESSURE 258
- Speedometer 260
- TACHOMETER 269
- ElECTRICAL 271
- EQUIPMENT 275
- Differential 279
Inhaltsverzeichnis
1DATSUN1200jttMODELBll0SERIESCHASSISANDBODYmfjiltINISSANIlt1fNISANMOTORCOLTDTOKYOJAPANRov211PIN9999920019iptiiri
CHASSISICSZIOZL169aNOLIMMoiciNeelt t0MNNLiljDiil00iillriLgjQ6tGI6sEEfZJiloo20u
FRONTAXLEFRONTSUSPENSION10RemovefourbrakediscfittingboltsandremovethebrakediscrotorfromthewheelhubassemblyDisctypebrakeFigFA21RemovingbrakediscrotoViu
CHASSISxUnserviceableJudgement6MaybeusedwhenminorRustshouldberemovedwith110emerypaperRaceandroUeruuCauselallU88jiSQootilUCIlFlakingxServicetifeduetoro
FRONTAXLEFRONTSUSPENSIONRust666Temperatureincreasedduringoperationlowerswhenthebearingstopsmoistureinsidethebearingiscondensedbecomingfinedripsandtheg
CHASSISReinstallationIReinstallthe wheelbearinginreversesequenceofremoval2InstallthebearingouterracebytheuseofafrontwheelbearingdriftspecialtoolST3531
FRONTAXLEFRONTSUSPENSIONFigFA26Returningheelbearinglockt4Turnthewheelhubinafewturnstowardbothclockwise andcounterclockwiseagaintoallowthebearingbreaki
CHASSISIrrlIiiIIlLIIIIIIt5PistonrodGlandpacking3Pistonrodguide4CylinderDisassemblyDisassembleandreassemblethestrutassemblyin acleanplacesothattheinner
FRONTAXLEFRONTSUSPENSIONFigFAJlRemovingfrontstrutassembly2InstallastrutattachmentspecialtoolST356500ooonthestrutoutercasingwithapieceofclothappliedbet
CHASSISFigFA35RemovingOring8SeparatethepistonrodandcylinderassemblyupwardfromthestruttubeslowlyandcarefullyFigFA36Removingpistonrodandcylinderassembly
FRONTAXLEFRONTSUSPENSIONFigFA37GreasingstrutmountingbearingReassemblyBecarefulnottodroporscratchpartsinceaUpartsareprecisionfinishedWhenreassemblingth
CHASSISNoteaBeforetighteningtheglandpackingpullthepistonrodapproximately90mm3543inlupwardThiswillprovidetheshodabsorbersystemwiththebestconditionforbl
118514671125443112404882300190613625115061FigGIIOCoupeUNITmminl
FRONTAXLEFRONTSUSPENSION10ApplymultipurposegreaseMILG2108or10924tomarkedportionshowninFigureFA44FigFA44GreasingpointonstrutmountingbearingandoilsealNo
CHASSISFigFA47CrosssectionalviewofballjointRemovalJackupthevehicleremovethewheelandremovethestabilizerbarandtensionrodfromthetransverselinkLoosen thek
FRONTAXLEFRONTSUSPENSION5T367210001FigFA51RemovingtransverselinkbushingInspectionTransverselinkbushingRubber andinnertubejointsadheredarestickymeltedo
CHASSISST36721000ST36722000ST36723000FigFA53InstaUingtTansverseinkbushing2FinelyadjustdistancesLbetweenbothsidetiansverselinkcollarendsurfacesandbushi
FRONTAXLEFRONTSUSPENSIONADJUSTMENTCONTENTSADJUSTMENTDATAADJUSTMENTOFWHEELALIGNMENTADJUSTMENTOFVEHICLELEVELFA21FA21FA211Carryoutwheelalignmentonaflatsu
CHASSISQLockingnutISiderodadjustingbarIFigFA56AdjusitngtoeinADJUSTMENTOFSTEERINGANGLEIPlacethefrontwheelsonturntable2Adjustbothsidesteeringangleadjust
FRONTAXLEFRONTSUSPENSIONFreelengthInstalledheightloadmminmminkgSpringconstantkgmm1bin3381101331039420315799101969200 441162 907StrutassemblyStrutouter
CHASSISStrutassemblyGlandpackingtighteningtorquePistonrodselflockingnutSelflockingnutusedtoinstallthestrutassemblyonthebody80to110578to79536to45260to3
FRONTAXLEFRONTSUSPENSIONShimmyingAbnormalvibrationsofthefrontsuspensiongroupandthewholesteeringlinkagewhichoccurwhenaspecificspeedisattainedVehiclepul
1CHASSISIfitislightchecksteeringlinkageandsuspensiongroupsIfitisheavychecksteeringgearandsteeringcolumngroupsExcessivesteeringwhplayNoisesStiffordamag
FCHASSISgBl1gCllIlaBlrIOtrZLfIII6S6lo1EEfZillINIUNtOJinllllQItoGIBr
FRONTAXLEFRONTSUSPENSIONGratingtirenoiseImproperairpressureoftireAdjustIncorrectwheelalignmentAdjustDeformed knucklespindleandsuspensionReplacelinkage
CHASSISSERVICEJOURNALORBUllETINREFERENCEJOURNALorPAGENoDATEBULLETINNoSUBJECTFA28
DATSUN1200MODEL8110SERIESCHASSISBODYINISSANINISSANMOTORCO LTDTOKYOJAPANSECTIONRAREARAXLEREARSUSPENSIONaREARAXLEREARSUSPENSIDNSERVICEDATAANDSPECIFICATI
REARAXLEREARAXLECONTENTSDESCRIPTIONREARAXLESHAFTSRemovalRA1RAlRA1r1r1fjiiInspectionAssemblyRA3RA312345678AxleshaftSpacerWheelbearingWheelbearingcollar
CHASSIS2RemovethewheelcoverandnutsRemovetheroadwheelandbrakedrumIfbrakeliningsshouldholdthedrumslackenoffthebrakeshoeadjusterafewnotches3Disconnectthe
REARAXLEFigRA6RemovingoilsealInspection1Inspectthemachinedsurfaceoftheaxleshaftandtheaxlehousingforroughspotsorotherirregularitieswhichaffectthesealin
CHASSIS4Tightenthebrakebackplatetohousingflangeboltsandnutswithatorqueof ISto20kgm108to145ftlbChecktherearaxleshaftendplayasshowninFigureRA9The endpla
REARAXLEDESCRIPTIONRearsuspensionconsistsofsemiellipticleafsringstelescopichydraulicshockabsorbersandrubberbumpersTherearspringcenterpinisofTset110mm4
CHASSISforwearcracksstraightnessanddamagedthreadsIfdefectivepartsarefoundreplacewithnewones4Inspectallrubberpartsforweardamageseparationanddeformation
REARAXLESERVICEDATAANDSPECIFICATIONSShockabsorberAppliedmodelSedanCoupeVanStrokexmaxlengthmmin167x506657 x19 9180x440709 x173180x468709 x184Dampingfor
GENERALINFORMATIONGENERALSPECIFICATIONSFourDoorSedlnTwoDoorSedanStandardDeluxeStandardDeluxeBIIOSUI8110STUBIIOSAUBIIOUIBllOTU BllOAUBllOSRUIIIOSTRUBll
CHASSISWheelnuts8 0to9 0578to651SpringfrontbraketobodyboltnutsSedanandCoupeVanSpringshacklepinnuts16to20116to1453 2to40231to28916to20116to145Shockabso
DATSUN1200MODEL8110SERIESCHASSISBODYINISSANINISSANMOTORCOLTDTOKYOJAPANSECTIONBRBRAKEBRAKESERVICEDATAANDSPECIFICATIONSTROUBLEDIAGNOSESANDCORRECTIONSiaB
BRAKEBRAKECONTENTSDESCRIPTIONBR2RemovalanddisassemblyBRBBRAKEPEDALBR2InspectionBR9RemovalBR2ReassemblyandreinstallationBR9InspectionBR2FRONTDISCBRAKEB
CHASSISDESCRIPTIONRemovalTheDatsun1200seriesnewmodelsadoplahydraulicbrakeDiscbrakeortwoleadingshoetypedrumbrakeisusedforthefrontwheelsandleadingtrai1i
BRAKETANDEMMASTER CYLINDERThetandemmaslercylinderaIIowseitherfrontorrearbrakedisplayingsufficientbrakingeffectalthoughatroubleoccursinonesideofeitherf
CHASSISrubberpartsundalcohollongerthan30secondsAfterthepartsaredeaneddrythemwithcompressedairICheckthecylinderandpistonfordamageandunevenwear onthesli
BRAKERemovalanddisassemblyThesinglemastercylinderisremovedanddisassembledinthesamemannerasthetandemtypemastercylinderInspectionRefertothesectioncoveri
CHASSISGFront3wayconnector0BrakemastercylinderIFigBR8FrontJwayconnector2ThebrakehoserubberhoseisusedatthefrontstrutassemblyunitandrearaxlehousingunitR
BRAKETighteningtorque3wayconnectorISto18kgm108to13 0ftbISto18kgm108to130ftIbISto18kgm108to130ftIb07to0 9kgm51to65ftIbMastercylinderBrakehoseAirbleeder
CHASSISFRONTDRUMBRAKEtJooBor lGleeFigBR14FrontdrumbrakecomponentsRemovalanddisassemblyIJackupthevehiclesupportwithastandandremovethewheelcoverandtire2
CHASSISWagonandVanForUSA4Can2daModelCoupeTwodoorStandardDeluxeCoupeoedanItemVHllOSUIBlIOSTUYBllOUIYBIIOTUKBllOULBllOTRU KLBllOUVlllllOSTVlJlIlOTKLBllO
BRAKE7Removethebrake discinstallationboltandremovethebrakediscfrom thespindle8DisassemblethewheelcylindersInspectionDrumsIftheyshowscoreexcessiveoutof
CHASSISFigBR19Greasingpointonbrakedue3Tightenthebrakediscinstallationboltto2 7to37kgm195to267ftIb4Adjustbrakeshoeclearanceandperformairbleedingonthehy
BRAKECYLINDERSIDEPISTONSIDELCOMPRESSIONDECOMPRESSIONReturnsinelasticdisplacementofthesealMovementexceedingtheelasticdisplacementisreleasedwithslipping
CHASSISFigBK24IkpressionpistonAandBintocylinderNote aNotethatbrakefluidmayoverflowfrom thereservoirRecommendoperationbecaniedoutbylooseningthebreathto
BRAKEFigBR27Removingstrutassemblyandknuckkanninstallationbolt4RemovethecaliperassemblyinstallationboltandseparateitfromthestrutassemblyFigBR28Removing
CHASSISNoteWhencllOingrubbpartsusealcoholorbrakefluidIfrubberpartsarecleanedwithmineraloiltheywillbe deteriorated1CalipersIfthecylinderwall isdamagedo
BRAKEiJtuPISTONBPISTONAFigBR 33 Piston AandB3ApplyrubbergreaselightlytotheslidingportionofpistonandinsertthepistonintothecylinderNoteWheninlllrtingthe
CHASSISFigBRJ7Correctingbiasspringposition10AssemblethecylinderbodyandyokebytappingtheyokelightlyIIApplythebrakegreasefullytotheyokeslidinggrooveofcyl
BRAKERemovalanddisassembly1Jackuptherearsideofthevehiclesupportwithastandandremovethewheel2Loosenthehandbrakewireremovetheclevispinfromtherearwheelcyl
CHASSISReassemblyandreinstallationReassemble andreinstalltherearbrakeinreversesequenceofdisassemblyandremovalnotingthefollowingmattersWhenreassembling
GENERALINFORMATIONFINALTRANSMISSIONANDSPEEDOMETERRATIOSBIIOSUBllOSTULBllOSTBIlOSAUModelBIIOSRUBllOSTRULBllOSTRLBllOALBllOTRUVBIIOSULBllOTRNBllOARUVBll
BRAKERemovalILoosentheturnbuckleadjustingnutandseptethefrontcablefromtherearcable0sl07b1ltL0j1of1Rearcable4Frontcable2Turnbuckle5Propellershaft3Locknu
CHASSIS4Withthehandbrakeleverpulleddepressthepushbuttonandmakesurethat thepawldisengagestheteethwhenthepushbuttonisdepressed5to6mm01969to02362incomple
BRAKEBrakepedalheightAiJILBRAKEMASTERCYLINDERrIciQllADJUSTINGSHIM0 5mm00197inTHICKNESS0 8mm00315in16mm00630inTOPLAMPSWITCHrtJtFigBR 52Brakeped4adjustm
CHASSIS2UponcompletionoftheadjustmentreleasethehandbrakeleverandmakesurethattherearwheelsarenotbrakedNormalstroke785mm3091in6notcheslimitedstroke1360m
BRAKESERVICEDATAANDSPECIFICATIONS8rabpedalPedalfreeheightmminI4I52557t0D787Fullstrokeofpedaheadmmin120472MutercylinderInnerdiameterofmaJtercylinderrom
CHASSISLiningmaterialFrontdiscbrakePadwidthxthicknessxlengthTotalbrakingareaPadmalerialRearbrakeLiningwidthxthicknessxlengthTotalbrakingareaLiningmate
BRAKEPedalyieldsunderslightpressureExcessivepedaltravelAllbrakesdragOnebrakedragsUnbalancedbrakesUseofabrakefluidboiling pointofwhichistoolowReservoir
CHASSISFrontsuspensionfaultyThoroughlycheckandadjustallfrontsuspensioncomponentsExcessivepedalGreasemudorwateronliningsRemovedrumsCleananddryliningsor
BRAKESERVICEJOURNALORBULLETINREFERENCEDATEJOURNALorBULLETINNoPAGENoSUBJECTBR27
CHASSISSERVICEJOURNALORBULLETINREFERENCEDATEJOURNALorBULLETINNoPAGENoSUBJECTBR2B
GlTEXACOCHEVRONCALTEXCASTROLDPESSGENCOMOBILSHELLMultisradeHolineMotorOilRPMSupremeMotorCustomFiveStarCulrolitelOW3DDPSuperVVisRuoEncoUnifioMobiloiJSpe
DATSUN1200MODELB110SERIESCHASSISBODYINININISSANMOTORCOLTDTOKYOJAPANSECTIONWTWHEELANDTIREWHEELANDTIRETROUBLEDIAGNOSESAN0CORRECTIONSIIWItWI3
WHEELANDTIREWHEELAND TIRECONTENTSDESCRIPTIONPERIODICALSERVICESInflationoftiresRedialtireWTWT2WT2WT2Tire rotationINSPECTIONWheelbalanceWheelWT2WT3WT3WT
CHASSISPERIODICALSERVICESInflationoftiresTireswithproperpressureimproveridingcomfortandsteeringstabilityreducedrivingsoundtotheminimumandextendtheserv
WHEELANDTIRERIGHTFRONTRIGHTREARYtIJLEFTFRONTLEFTREARFigWT2TirerotationINSPECTIONWheelbalanceThepennissibleunbalanceofwheelandtireassemblyis10gr035ozor
CHASSISWornordamagedwheelbearingorexcessiveplayofwheelbearingCorrectplayorreplaceImproperfrontwheelalignmentAdjustWornordamagedballjointandlinkbushing
WHEELANDTIRESERVICEJOURNALORBULLETINREFERENCEDATEJOURNALorPAGENoBULLETINNoSUBJECTWT5
CHASSISSERVICEJOURNALORBUllETINREFERENCEDATEJOURNALorPAGENoBULLETINNoSUBJECTWT 6
DATSUN1200MODELB110SERIESCHASSISBODYINIINISSANMOTOR COLTDTOKYOJAPANSECTIONSTSTEERINGDESCRIPTIONSTEERINGCOLLAPSIBLESTEERINGSTEERINGLINKAGESERVICEDATAAN
STEERINGDESCRIPTIONThesteeringsystemconsistsofrecirculatingballtypegearbox andparallelogram linkageThesesystemsgivegoodresponselighthandlingandutmostd
CHASSISFigST2SteeringwheelREMOVAL1RemovethehornringandremovethesteeringwheelnutFigST3RemovingsteeringwheellocknutNoteThehornringcanbeeasilyremovedbyto
MAINTENANCEINTERVALLUBRICATINGPOINTS15101520253035404550556065707580859095100Numberofthousandsofkilometers0636912151821242730miles33363942454851545760
STEERING6RemovesixboltsusedtosecurethesteeringcolumnholecovertothedashboardIXIIIj101ii1lJ1IlFigST5Removingsteeringcolumnholecover7Removetheshiftrodand
CHASSISNoteBecarefulnottoa11theballnutrunningdntoeitherondofthewormlboendsoftheballlJIideswillbeIifthenutisoDcwItorountilstoppedattheendoftheworm5Pull
STEERINGASSEMBLYANDADJUSTMENTTighteningtorque17ro28kgm12 3ro202ftlblStandardshim05mm00197inIPressinoilsealintothehousingTighteningtorque17to2 8kgm12 3
CHASSIS4Adjustthepreloadofthewormbearingbyselectingthethicknessofthewormbearingshimlfivekinds005to020mm00020to00079inJsothattheinitialturningtorqueoft
STEERING6Adjustthebacklashattheneutralpointbyscrewingtheadjustingscrewsothatthemovementofthegeararmtopendradius127mm500iniswithin01rom00039inandlockte
CHASSISIICloFigST14CoUapsibksteeringDESCRIPTIONThiscolumnisdesignedtobecompressedunderanimpactWhenanautomobileisbeingdriventheforwardmovementsoftheaut
CiJ1Lowercolumnshaft2Uppercolumnshaft3Lowercolumntllbe4JackettubeSTEERINGCOLUMNLowercolumnshaftPlasticpinSTEERING5 Plasticpin6Columncollar7ColumnbushF
CHASSISTheconstructionofthesteeringcolumnisassuchthatthelowershaftisfittedintotheuppertubewhenacompressingforceisappliedtothelowershaftCSteeringtorque
STEERINGThejackettubeisofameshapartofwhichispunchedinrhombusforminganenergyabsorbingpartofthecollapsiblesteeringUpperandlowerguidetubestwoguidetubesjo
CHASSISTheslidingblockissecuredonthesteeringpostbracketwithboltsupperhalfofthesteeringcolumnissupportedonthebracketandthusthesteeringpostclampisinstal
MAINTENANCEINTERVALEGIIlESERVICEpTSUSAdCAAOAlJ0636912161821242730gdMMomiles0oowwwXXXXXXXXXXXXoXXXXXXcnoImXXXIIXgAclXXXXXXXIMXXXXXIIXILLooXXXXXIIXMMXXX
STEERINGREASSEMBLYIAdjustalignmentandinstallthewormshaftandjackettubeonthehousing2Applybearinggreasetotheinteriorsufficientlyandscrewthecolumnbushinga
CHASSIS1Steeringgear2Pitmanarm3Siderod4Crossrod5Idlerarm6KnuckleannFigST24SteeringlinkageREMOVALIJackupfrontofthevehicleandsupportwithstands2Removecot
STEERING1Ballstud2DustcoverINSPECTIONANDREPAIR1Checktheidlerrubberbushingfordamagewearandplayandreplacebushingifnecessary2Checkthecrossrodandsiderodsf
CHASSIS1ThefoliowingtighteningtorqueofnutsshallbeadoptedBallstudnut3 0to50kgm21 7to362ftlbGeararmnut14kgm101ftlbIdlerarmnut57to63kgm412to456ftIb2Assem
STEERINGSERVICEDATAANDSPECIFICATIONSTypeGearratioSteeringwheeldiameterOilcapacitySteeringangleinnerwheelouterwheelPlaysteeringwheelStandardthicknessof
CHASSISTROUBLEDIAGNOSESANDCORRECTIONSTroublesHeavysteeringLoosesteeringPulltoonesideSteeringshockPossiblecausesLowtirepressureIncorrectfrontwheelalign
DATSUN1200MODELB110SERIESCHASSISBODYINIINISSANMOTORCOLTDTOKYOJAPANSECTIONFEENGINECONTROLFUELEXHAUSTSYSTEMENGINECONTROLSYSTEMFUELANDEXHAUSTPIPINGSFEtFE
ENGINECONTROLFUELEXHAUSTSYSTEMENGINE CONTROLSYSTEMCONTENTSACCELERATOR CONTROLDescriptionFE1FE2ACCELERATORCONTROLAdjustment1Acceleratorpedal2Accelerato
CHASSISDescriptionTheacceleratorlinkageislightweightandconstructionissuchthatthelinkageoperatessmoothlyandisunaffectedbyenginevibrationAdjustmentPlayo
ENGINECONTROLFUELEXHAUSTSYSTEMKICKDOWNSWITCHSTRIKERFigFE6RHdriveLHdrivePedalfreeplaymmin200787 200787Pedalstrokemmin481890501969Pedaldepressingforcewh
GMAINTENANCEINTERVALENGINESERVICEPOINTS15101520253035404550ForUSAandCANADA5560657075BOB590951000636912151821242730Numberofthousandsofkilometersmiles33
CHASSISDescriptionForallmodelssedanwagonandcoupetheexhaustsystemuses asinglefronttubewithoutusingthepremufflerThemainmufflerisinstalledbeneaththerears
ENGINECONTROLFUELEXHAUSTSYSTEMForallmodelsfueltankcapacityhasbeenincreasedinresponsetotheincreasedengineoutputLocationandmountingstrengthareimprovedfo
CHASSISILATIONTUBEAIRVENTAIRBREATHERTUBEbeinstallationsuandtuFFEllnOIgVANSERIEStinstallationFE12FueltmkUnFIgFE6
ENGINECONTROLFUELEXHAUSTSYSTEMSEEARROWAAIRVENTILATIONTUBEFigFE1JHosei1Ut4lJationsCOUPEFigFE14FeltanknitinstallationFE7
CHASSISIFILLERHOSEFigFE15HoseinstallationsInspectionandrepairICheckthefuellineforleakingorotherdamageandrepairorreplaceasrequiredNoteaWhensoldingisreq
ENGINECONTROLFUELEXHAUSTSYSTEMVANONLYjeovLeFigFE17FueltankunitgaugeinstallationSERVICEJOURNALORBULLETINREFERENCEDATEJOURNALorPAGENoBULLETINNoSUBJECTFE
CHASSISSERVICEJOURNALORBULLETINREFERENCEJOURNALorPAGENoDATEBULLETINNoSUBJECTFElO
DATSUN1200MODELB110SERIESCHASSISBODYSECTIONBFBODYGENERALDESCRIPTIONBFtUNDERBODYALIGNMENTBF9INISSANIHOODBF14FRONTFENDERANDBFt6FRONTENDTRUNKLIDANDREARBF
BODYGENERALDESCRIPTIONCONTENTSDESCRIPTIONBF1DESCRIPTIONThebodyconstructionisofanunittypeTheindividualbodycomponentswhichrequirehighstrengthadoptaboxcr
BODYtSeatbeltanchorageindicatingonesideonlyFigBF2Bodyconstruction2doorseddnSeatbeltanchorageindicatingbothsidesFigBF3BodyconstructioncoupeFigBF4Bodyco
rJrsirOijWEMtANUALMOIDIEILOSIEIRIESeOOiODm@fIDWIMfioolflWINI1M@il@@IUQTOI1OJAPANowYIftr7QUICKREFERENCEINDEXociiJitiJWfGENlttNIFrORMA IONcIMAlrIrfltItr
CMAINTENANCEINTERVALCHASSISBODYSERVICEPOINTS151015202530354045505560657075808590951000636912151821242730Numberofthousandsofkilometers333639424548I5457
BODYSEDANBGNAcHHC7A AFFJ2QDETAILSOFGPORTIONL4DOOR1Roof11Innerroofrail2Cowltop12Rearfloor3Hood13Rear fender4Lowerdashboard14BraceSFrontfloorISInnerrear
BODYlLJ0 0SEALINGONCIRCUMFERNCEOFREARflOORhMMDETAilSOFcrPORTION1Rearfloor2Rearfender3Lugagecompartmentfloorrearside4Frontpillar5Frontfender6Outer door
BODYT2TV VV VCOUPEDETAILSOFBPORTIONAADDDETAILSOFTPORTIONEIRoof2Inneuidebody3Rearfender4OuterdoorSFrontpillar6FrontreDder1Innawheelhouse8Rearfloor9Innu
1BODYSTATIONWAGONORVANDDACC74SEALINGONCIRCUMFERENCEOFREARFLOOR9IRoof2Reufender3SeaIinSCIOen4RearfloorSSideleUDoor6Innersidebody7Outerback door8Innerba
BODYWaterdrainholesarelocatedasshowninthefollowingfigureBesuretoprovideallwaterdrainholeswithgrommetsFigBF9LocationofwaterdrainholesedanFigBFl0Locatio
BODYCDCDCID4iWindshieldrmouldingWindshit1dsidernoukJingInsertedForallfourcornersDryUUCIDRoofdripmouldingclip@RoofdripmouldingreS5downwardafterkingopaJ
BODYUNDERBODYALIGNMENTCONTENTSUNDERBODYGENERALSERVICEINFORMATIONALIGNMENTCHECKINGPROCEDUREBF9BF9UNDERBODYGENERALSERVICEINFORMATIONSinceeachunderbodyco
BODYpointerusedatthe rearwardlocationWiththepropersettingsthetrambarwillbeonaplaneparalleltothatofthebodyTheexceptionto thiswould bewhenoneoftherefere
BODYwZwaEzwEIZwUJcc0i5NilI05NNaicifriiiiiiNtlal5Qj0t@0805L0090NiiiezoUIOLFigBFlJBodyaligrmtDttlanBFl1
BODYwwZziEiaEIwEfJZw200I000m5mZ SIOL6olonfN02Ol0inJ@00g08i10@iZ9tHLl10onIIZ SOL6in19J0cion10PI0t@SzzOISsIIIZostLZIlOaOonIN10909ge916toIZZI10ojroLi5Fig
GENERALINFORMATIONLUBRICANTSCAPACITYLiterUSAImpmeasuremeasureSedan40L1012gal83galFueltankCoupeWagonVan38l10gal838galCoolingsystemwithheater4 9l5316qts
BODYwziCe1Ie0bbe002stSLtHtSS0in@00eo50raoairItI1099109@ZoslLZl0H1oI1eITrIy tZOLS1IIIIOStlOSu09t9JS9909t9l6nPigBPHBodyalignmentstationiorBF13
BODYHOODCONTENTSREMOVALANDINSTALLATIONRemovalInstallationSF14SF14SF14REMOVALANDINSTALLATIONRemovalIDisconnectthewindshieldwasherhoseatthenozzle2Inorde
BODYuQ0tjtjjMfrifdFigBF19RemovingmalesideoftehooklockFigBF20Removingfemalesideofthe hood lock3Removethreescrewsandremovethehoodlockcontrolleverrrl1f01
BODYFRONTFENDERANDFRONTENDCONTENTSFRONT FENDERRemovalBF16BF16BF17FRONTBUMPERFRONTFENDERRADIATORGRILLEOUTSIDEMIRRORBF17BF17IFrontfender2Cowltopealer3Fr
BODYFigBF25RemovingfrontfenderIIFRONTBUMPERRemovesixboltsinstalledbumperstaytobodyandremovethefrontbumperfromthebodytogetherwiththebumperstayRADIATORG
BODY1001391In10013941100551lOOc3MUI00M43510131111100139411287Jli1043JnOi2O142diilHOLEQg111021DOOO3481371450171178FigBF29Templatefordoormirrorinstallat
BODYSEDANANDCOUPECD@1d@@1Trunklid2Trunklidlockassembly3Trunklidweatherstrip4Hingefixingpin5Trunklidhinge6StrikerassemblyFigBF31Trunklidandhingeconstru
BODYTRUNKLIDTORSIONBARTheproceduresofinstallingtorsionbarareindicatedasfollows@mIJ4I2ClosedpositionRotationcenteroftrunklidhingeTrunklidhingeJTrunklid
BODYTIlilrlIl07tOrflJAdjustment1T1StrikerandlockThestrikerandlockengagementisadjustedatthestrikersidefortowardhorizontalandverticaldirectionsThelocksi
BODYInordertosecuretheback doorinthepositionadjustthepositioninaccordancewiththefollowinginstructionsIInstalltwoback doorbumpers@onthebottomofthebackd
CHASSISFigGItJFrontjackingpointFigGI14FrontsupportablepointRearsideWhenjackinguptherearsideofthevehicleapplyagaragejackbeneaththerearaxlehousingWhenre
BODYBACKDOORTORSIONBARADFigBF38InstallingbackdoortorsionbarInstallation1Fullyopentheback doorandsetthehingelinkandtorsionbartoconditionIofFigureBF382A
BODYDOORCONSTRUCTIONt5@VJis1@FigBF39Frontdoorconstructiony@FigBF40ReardoorconstructionBF241Glassrunrubber2Weatherstrip3Doorpanel4Weatherstripspacer5We
BODYRemovalItis recommendedthatthedoorberemovedfromthebodywiththedoorhingesattachedonthedooralthoughthedoormayberemovedfromthebodywithorwithoutthehing
BODYFigBF4JAdjrutingstrikerDOORTRIMForboththefrontandreardoonthedoortrimsmayberemovedandreinstalledinthesamemethodRemoval1Whenremovingthedoorregulator
BODYFrontdoorlock removal1Doorlock2Insidehandle3Escutcheon4Doorlockknob5KnobgrommetFigBF47ReardoorlockmechanismRemovethepartsuptothesealscreen2Removet
BODYtheoutsidehandlerod@isprovidedwith2to3mm00787to01181inplayinthestrokeIfthenylonnut@ispositionedtoolowthelockingplate@isdepressedatthefullratchthel
BODY51Reardoorpanel2Glassrunrubber3Partitionreardoorweatherstrip4Reardoorglass5Reardoorcomerglass6Glazingrubber7Bottomchannel8Doorwindowtegutator9Door
BODYInstallationInsullthedoorglassandregulatorinroversesequenceofremovalReinstallthesealscreenaftetcorrectlyadjustingdoorwindowclosingSIDEWINDOWRemova
BODYINSTALLATIONItisimportantthatthebodywindshieldopeningbecheckedthoroughlybeforeinstallationofthereplacementwindshieldglassTheprocedurebelowoutlines
BODYVENTILATORCONTENTSDESCRIPTIONSF32COWLTOPGRILLESF33DESCRIPTIONInthisbodyventilationsysteOairistakenfromtheair intakeonthecowltopandventilatoronthef
GENERALINFORMATIONFigGI17FronttowingpointRearwardWhentowingthevehiclerearwardapplyaropetotherearshackleofrearspringFigGI18ReatowingpointSERVICEJOURNAL
BODY1Heatermotor2Fan3Heatercore4 Shutvalve5Roomvalve6Ventilatorvalve7Defrosternozzle8CowltopFigBF59CrosssectionalviewofforcedventilationCOWLTOPGRILLEL
BODYRemovalSliderailoffrontseatISlidethelowerrailtowardrearsideoftheseatandremovetheseatframeconnectingbolts2Removereturnspring3Slidethelowerrailforwa
BODYFigBF66RemovingrearseatbockReinstallationReinstalltheseatcushionsandseatbacksinreversesequenceofremovalSEATBELTOPTIONHEADRESTOPTIONWheninstallingh
BODYINSTRUMENTPANELCONTENTSREMOVALSF36REMOVALiifIcCllilii1ffII1@ioElFigBF69RemovinginstrumentpanelNoteTherearetwotypesofinstrumentpanelsquaretypeandro
7Removethreescrewsfromtopoftheinstrumentoneeachinstallationboltfrombothsidesofthebottomandtwoboltsusedtosecuretheinstrumentpaneltogetherwiththesteerin
BODYForthosevehicleswhichdonotusepinarclothfoldatthis lineIABFor 2doortypevehiclesBBfoldpillarclothatthislineAA A0c0000tFOldandstickthisportionTheleft
BODYSERVICEJOURNALORBULLETINREFERENCEJOURNALorPAGENoDATEBULLETINNoSUBJECTBF39
BODYSERVICEJOURNALORBULLETINREFERENCEJOURNALorPAGENoSUBJECTDATEBULLETINNoBF4O
DATSUN1200MODELB110SERIESCHASSISBODYINISSANINISSANMOTORCOLTDTOKYOJAPANSECTIONBEBODYELECTRICALWIRINGFUSELIGHTINGSYSTEMHORNMETERS ANDGAUGESWINDSHIELDWIP
BODYELECTRICALWIRINGCONTENTSWIRINGHARNESSBE1BE1BE2EnginecompartmentharnessInstrumentharnessWIRINGHARNESSThewiringharnessis classifiedintoenginecompart
CHASSISSERVICEJOURNALORBULLETINREFERENCEDATEJOURNALorBULLETINNoPAGENoSUBJECTGI20
BODYInstrumentharnesscJHarnessterminalin theenginecompartmentSwitchandcontrolconnectingunitFigBE4lnstrvmenthamessIInstrumentharness2Engineroomharness3
BODYELECTRICAL2753I1CombinationlampRH2Totankunit3BodyharnessFigBEI0BodyharnesscoupeCombinationlampLHBodyharness3TolicenselampFigBEIIBodyharnesscoupe1T
to5IinIIlpmiiUJqrJJtIUt1fl1ttJlCOIORCOOEeJEEOH8BLACKRREOllwtEGGREENocvtIDandcorrectedpartefitrutT8fndt1UfOolloIndicatorQlIt1llltiOO01111ItleaditbeamIn
6001ElEC1RCAljaaiocot06idpteiJiaSbelilllifaEaIllticigOtaOUltt111g3co3oJGcrOdfIIJIBbbdidIfooscMlofigIIEISWIlEfla1@se
BODYINSPECTIONReferringtothewiringdiagramcheckthewiringharnessforconnectionwithelectricalequipmentandconnectorforconnectionandinstallationWhenchecking
BODYELECTRICALNote 8WhenafuseisblownoffbesuretocorrectthecausebeforeinstallingnewfusebBesuretousefusehavingtheratedcapacityDonotusefusehavinglargercap
BODYAimingadjustmentForaimingadjustmentanaimingmachineheadlighttesterscreentypetesterandotherinstrumentsareusedFortheoperatinginstructionsofthoseinstr
BODYELECTRICALFigBB21ReplacingsideJIuMrpboFigBE22ReplacinglicenselampbulbREARCOMBINATIONLAMPSWhenremovingthebulbturningitcounterclockwiseremovethesock
BODYBULBSPECIFICATIONSSpecificationsItemForotherthanUs AandCanadaForUSACanadaHeadlampunitMainDimmer12V 5040W2Frontparking12V21WIFP12V23SWITurnsignalla
BODYELECTRICALFUSEIGHTINGSWITCHUCENSELAMPS00TAILLAMPSfRONTPARKING0000CAMLLUMlNATlONLAMPSLEFTSIDEIGNITIONSWITCHFUSEMOIMMEfISWITCHTURNSIGNALSWITCHIZ0Fig
DATSUN1200MODEL8110SERIESCHASSISBODYINISSANINtSSANMOTORCOLTDTOKYOJAPANSECTIONERENGINEREMOVALINSTAllATIONaENGINEMOUNTINGENGINEREMOVALANDINSTALLATIONER1
BODYPASSINGLIGHTSWITCHThepassinglightswitchisincorporatedinthegripendoftheturnsignalswitchIerandcootrobtheheadlampmainbeamsWitheitherthelightingswitch
BODYELECTRICALMainhighbeamDefectivedimmerswitchWhenredyellowcableisconConductcontinuitycannotbeswitchnectedtored whitecableortestandifthedimedtodimmer
BODYAllturnsignallampdonotgooutFlashingcycleistoolowTurnsignallampflashingcycleistoohighFlashingcycleoftheleftorrightsideturnsignallampdiffersfromthat
BODYELECTRICALFlashingcycleFaultycontactofpowersupplyWhenthewindshieldwiperRepairasrequiredvariescircuitfromignitionswitchtowhichusestheignitionforpow
BODYlHILlFUSEHHORNBUTTONlBGI1IHBSrLJHORNRELAYHORNFigBE31CiTeitdiagramfortomsystemRemovalRemovetheconnectorloosenthefIXingnutinthehorncenterandremoveth
BODYELECTRICALTROUBLEDIAGNOSESANDCORRECTIONSTroublesThehorndoesnotoperateThehornsoundscontinuouslyReducedvolumeandortonequalityPossiblecausesExcessive
BODYMETERSANDGAUGESCONTENTSCLUSTERLIDDescriptionRemovalSPEEDOMETERReplacementFUELGAUGEANDTEMPERATUREGAUGEDescriptionReplacementBElBBE18BE18BE19BE19BE1
BODYELECTRICALSPEEDOMETERThespeedometerisequippedwithatotalodometerwhichrecordstravelleddistanceReplacement1Whenremovingthespeedometerremovethecluster
BODYrREGULATORFUSEMTEMPERATUREGAUGEIGNITIONSWITCHITHERMALTRANSMITTERGAUGETANKUNITFUELTANKFigBE38CircuitdiagramforfrulgaugetemperaturegandIOlt4geregult
BODYELECTRICALWhentheignitionswitchissetto ONtheignitionwarningcircuitisclosedandcurrentflows flowsfromtheignitionswitchtothewarninglampbulbandgroundt
ENGINEREMOVALINSTALLATIONENGINEMOUNTINGCONTENTSFRONTENGINEMOUNTINGRemovalReinstallationERlERlER2REARENGINEMOUNTINGRemovalReinstallationER2ER2ER3CO@l1J
BODYTROUBLEDIAGNOSESANDCORRECTIONSSpeedometerTruublesPossiblecausesRemediesThespeedometerpointerandImproperlytightenedspeedometercableunionRetightenun
BODYELECTRICALThermometerandfuelmeterTroublesBoththermometerand fuelmeterdonotoperateBoththermometerandfuelmeterindicateinaccuratelyThermometerPossibl
BODYThe thermometerdoesnotoperateaccuratelyFuelmetFuelmeterdoesnotoperateDefectivethermometerDefectivethermaItransmitterImpropercablecontactDefectivet
BODYELECTRICALImpropercablecontactThefuelmeterindicatesalevelCheckthecablefromslightlylowerthantheactualthefuelmetertotheleveLtankunitforcablebeingabo
BODYThelampdoesFaultychargingsystemInspectthechargingsystemnotgooutwhentheengineisstartedWINDSHIELDWIPERANDWASHERCONTENTSDescriptionWipermotorreplacem
BODYELECTRICALWipermotorreplacementLFiIstofallremovetheconnectorplugfromthewipermotor2Removeanutusedtoconnectwipermotorwormwheelshafttotheconnectingro
BODYRashedrangeofwashingsolventCautioninuseofwasherINeveroperatethewashercontinuouslyformorethan30secondsorwithoutthewashingliquidThisoftencausesthewa
BODYELECTRICALImproperstoppositionofImproperlypositionedbladeandCorrectpositionwiperarmarmDamagedorwornautostoppointReplacemotorImproperwipingWornrubb
BODYmechanismisinstalledonthesteeringjackettubeWhenthekeyissettoLockpositionandremovedthesteeringlockspindleis insertedinanotchinthecollarwhichisstati
BODYELECTRICALCLOCKInstallationIWheninstallingclockfirstofallremovetheclusterlid2Removethemaskandinstallthe clockontheclusterlidintheplaceofmask3Conne
CHASSIS3MakesurethatthewireorchainusedtosuspendtheengineispositionedproperlySOthatnoloadisappliedtotheinsulatorsandremovethenutscompletely4Liftuptheen
BODYRADIORemovalIRemovetheclusterlid5Removetheradio0Jtf10Iev44IrrrIIsr2Disconnecttheleadwiresfromtheradio3Removetwonutsusedtoinstallthefrontsideofther
BODYElECTRICALSecuregroundofignitioncoilDistributorSecurecontactofcarbonelectricpoleandrotorEliminateexcessivetipontherotorpoleorcappolebyscrubingwith
BODYHEATERCONTENTSRemovalandinstallationBE35IItoTROUBLEDIAGNOSESANDCORRECTIONSBE351Heaterhose2Qamp3Shutvalve4Ventvalve5Roomvalve6Defrosterhose7Defrost
BODYELECTRICALheaterunitonthedashboardandremovetheheaterunitcarefullypanel8Removetwoselftappingscrewsfrombackoftheinstrumentpanelandremovethedefroster
100BODYVibratingnoiseLoose heatersupportTightencompletelyLoosefixingscrewRetightenSERVICEJOURNALORBULLETINREFERENCEDATEJOURNALorBULLETINNoPAGENoSUBJEC
DATSUN1200MODELB110SERIESCHASSISBODYINININISSANMOTOR COLTDTOKYOJAPANSECTIONSESERVICEEQUIPMENTSPECIALSERVICE TOOLSE111
SERVICEEQUIPMENTSPECIALSERVICETOOLSetAB110specialservicetoolsetnumberSetB510specialservicetoolsetnumberST09330000ST09340000ST09IIOOOOmeanstoolincluded
CHASSISToolnumbergoSoSMrefero00AppliedencepageFigureDescription00000modelSee00ToolnamernrninchotFigNoaliST20105000DiaphragmadjustFormeasuringthediaBlO
SERVICEEQUIPMENTToolnumberToolnameST23S20000FarkrodpinpunchST23620000Fark rodguideST23820000AdaptersettingplateST22730000BearingpullerFiguremminchy30I
CHASSISToolnumber0SMrefergg0AppliedencepageFigureDescription0QmodelSeeuEToolnamemminchFigNoDifferentialcarriertoolST06220000Differentialgearcarrieratt
ENGINEREMOVALINSTALLATIONFigER5Rearmounting4RemovefourboltsandseparatetheinsulatorfromtheenginemountmemberReinstallationReinstalltherearenginemounting
SERVICEEQUIPMENTToolnumberToolnarnesnl540000DrivepinionflangewrenchST325oo000FiguremrninchDescriptioniiiog0CoucoOUOIl CIfl111IIAppliedmodelSMreference
CHASSISToolnumberToolnameST3003I000DrivepinionrearbearinginnerracereplacerFiguremminchFrontaxleandsuspensiontoolST353IOOOOFrontwheelhubbearingouterrac
SERVICEEQUIPMENTToolnumberToolnameST35550DOOGlandpackingguideST3672DOOOFronttransverselinkbushingreplacersetFiguremminchGUIDESUPPORT9Rearaxleandsuspen
CHASSISToolnumberToolnameST07640000RearaxlestandST36230000SlidinghammerSteeringtoolST27140000SteeringgeararmpullerST27190000Steering linkagejointpulle
SERVICEEQUIPMENTToolnumberiiiOSMrefer80AppliedFigureDescription0encepage0QimodelSeeToolnamemminFigNoBodytoolST087I0000ForremovingandinstallPageingthet
tIICHASSISSERVICEJOURNALORBULLETINREFERENCEDATEJOURNALorPAGENoBULLETINNoSUBJECTSElO
SERVICEEQUIPMENTSERVICEJOURNALORBULLETINREFERENCEJOURNALorPAGENoSUBJECTDATEBULLETINNoSE11
ICHASSISSERVICEJOURNALORBULLETINREFERENCEDATEJOURNALorBULLETINNoPAGENoSUBJECTSE12
IttfFrfINISSANI701Ijjisf
fCHASSISENGINEREMOVALANDINSTAllATIONCONTENTSPRECAUTIONSREMOVALERAER4PRECAUTIONSLBesuretousefendercoversothatthebodyisnotdamaged2Whenliftingtheengineor
FOREWORDThi5senllcemanualhasbeenpreparedforthepurposeofassi5tingserolcepersonnelsofourdi5tributorsanddealersforeffectiveserviceandmaintenanceofDATSUN1
ENGINEREMOVALINSTALLATION5Disconnectingclutch wireonrighthanddrivemodelOnlefthanddrivemodeldisconnecthydrauliclinefromtheclutchslavecylinderDisconnect
CHASSISInstalltheeneinreversesequenceofremoval15Liftuptheenginetowardthe frontINSTALLATIONFigBR14LiftingupmgiuSERVICEJOURNALORBULLETINREFERENCEJOURNAL
DATSUN1200MODELB110SERIESCHASSISBODYINININISSANMOTOR COLTDTOKYOJAPANSECTIONCLCLUTCHCLUTCHCLUTCH CONTROLSERVICEDATAANDSPECIFICATIONSTROUBLEDIAGNOSESAND
CLUTCHCLUTCHCONTENTSDESCRIPTIONREMOVALDISASSEMBLYINSPECTIONANDADJUSTMENTClutchassemblyDESCRIPTIONTheclutchisasingledrydiscdiaphragmspringtypeclutchThe
CHASSISREMOVALTheclutchassemblyisdismountedprimarilyinthesamemannerastheengineassemblyThuswhendismountingtheclutchassemblyrefertotheSectionTMTransmiss
CLUTCH2Measuringandadjusting heightofdiaphragmspring1LineupdistancepiecespecialtoolST20059001onclutchassemblybaseplatespecialtoolST20101000SJ200596o1F
CHASSIS3Replacethediscassemblyifthefacingisworntosuchanextentthatthefacingheightaboverivetislessthan03mm00118inthefacingiswornunevenlyorrivetsareloose
CLUTCHAAJIfJUC1IIltIJ1LITIWithdrawallrReibearing2ReturnspongFigCL13InstallingreleasemechanismREINSTALLATIONCleantheclutchpilotbushingandfillitwithmult
CHASSISfulcrumtypeThemechanicaitypeclutchcontrolsystemconsistsofpendentclutchpedalclutch controlcableandwithdrawalleverThewithdrawalleverisofanouterfu
CLUTCHCLUTCHPEDALANDCLUTCHCONTROLCABLEMechanicalclutchRemovalLoosenthecontrolcableadjustingnutanddisconnectthecontrolcablefromthewithdrawalleverIPntC1
DATSUN1200MODEL8110SERIESCHASSISBODYINISNINISSANMOTORCOLTDTOKYOJAPANSECTIONGIGENERALINFORMATIONMODELIDENTIFICATIONSIDENTIFICATIONNUMBERGENERALVIEWSGEN
CHASSISIi0dalplay11to15I0433to05911fOeJPpointendplayIfed81230to40ChaSSiSgreaSe2AOllSlto 01575I1139 5to143 59 to 565LNoteConnectthecontrolcablecorrecdy
CLUTCHCLUTCHMASTERCYLINDERHydraulicclutch9WajiLt@LV1Snapring2 Dustcover3Pushrod4Clutchpiston5Pistonspring6Inletvalvespring7Inletvalve8Springretainer9S
CHASSIS2ApplybrakefluidsufficientlytothecylinderandpistooandassemblethemReinstallationReinstallthemastercylinderassemblyinreversesequnceofremovalandad
CLUTCHWhentheadjustingnutisreturned1 14turnsthewilhdrawalleverendisreturnedto10to20mm00394to00787inandclearancebetweenthereleasebearinganddiaphragmspr
CHASSISSERVICEDATAANDSPECIFICATIONSHydraulicclutchMechanicalclutchClutchreleaseleverReleasebearingtediaphragmspringwithdrawalleverclearance07toI4mm002
CLUTCHOperatingcylinderclutchOperatingcylinderdiameter1905mm0750inTighteningtorqueClutchassembly securingbolt15to2 2kgm108to15 9ftlbTROUBLEDIAGNOSESAN
CHASSISWeakenedbrokenorunhookedclutchwithdrawalleverreturnspringDistortedorworndrive shaftExcessiveplayofreleasebearingonslipsleeveReplacethespringorh
CLUTCHCloggedvent holeinreservoircappromotesvacuuminmastercylinderallowingairtoinflltratepastthesealAbnormalliningwearInsufficientpedalfreetravelThecl
CHASSISWornorburneddiscliningsReplaceliningsOverloadedmastercylinderduetoarestrictedtransferportOverhaulthemastercylinderreplacethepistoncupifswolleno
1IiSERVICEMANUAL16I11I1JDATSUN1200MODEL8110SERIESCHASSISBODYINIINISSANMOTOR COLTDTOKYOJAPANSECTIONTMTRANSMISSIONTRANSMISSIONTRANSMISSIONGEARCONTROLAUT
GENERALINFORMATIONFigGIl4doorSedanFigGI2 2doorSedanGIl
TRANSMISSIONTRANSMISSIONCONTENTSDESCRIPTIONSpecificationsREMOVALDISASSEMBLYiNSPECTIONTMlTMlTM2TM4TM7TM7TM8TM8TransmissioncaseandrearextensionBearingGe
1CHASSIS1931T3T27T32T31T1T29T13T14T22T29T25T9T13T17TFigTMtR3W56geartrainFigTM2F4W56geartrainThetransmissionassemblyconsistsoftransmissioncasewhichcont
1TRANSMISSIONJackupthevehicleandsupportitwithfourstandsIfavailablerecommendahydraulichoistoropenpitbeutilized2DisconnectthefrontexhausttubeDfromtheexh
wIt1i24AtikJi0 bCHASSISTopreventtheoilpanfromdamagingimertawoodenblockbetweenthepanandjack9RemovetwonutsCIDusedtoattachthetransmissiontotherearenginem
TRANSMISSION5RemovethereturnspringplugandremovethereturnspringplungerandbushingfromtheinsidePlungerBushReturnspringReturnspringplugFigTM12Removingretu
Ylif1vo4ifJi1CitVtaq7ji4ilMiCHASSISoReverseidlergearFigTM16WithdrawingreverseidlergearandshiftforkIIRemovethesnapringbytheuseofapairofsnapringpliersan
TRANSMISSION15Removetheneedlebearingsynchronizerhubthrustwashersteelball3rd4thsynchronizermechanismbaulkring3rdgearandmainshaftneedlebearingtowardthef
CHASSISBearingIThoroughlycleanthebearingdryandremovedustwithcompressedair2Whentheballbearinginnerraceandcenterraceballslidingsurfacesarewornunevenlyan
TRANSMISSIONBaulkring1CheckthebaulkringsforwearpittingchipsorburrsIfanyabnormalconditionsaredetectedtheymustbereplacedwithnewones2Placethebaulkringinp
CHASSISbSelectshims fromthoseshownin thefollowingtablesothatendplayofthecountershaftis0to02mm0to00079inPartnumberThicknessmmin322241800108003532224180
GIJCoupeFigVanOrWagonGI4FlGI2
TRANSMISSIONFigTM34InstallingmainshaftJstgear7Applythemainshaftthrustwasherandfitthemainshaftbearingrearsidebytheuseofamainshaftbearingdriftspecialtoo
CHASSISI IInstallthebaulkringonthemaindrivegearandcombiningwiththemainshaftcompletethemainshaftassembly12Combinethemainshaftassemblywiththecountershaf
TRANSMISSIONISDriveshiftforkretainingpinFigTM43Drivingretainingpin16InstallthemainshaftreversegearthrustwasherandsecurethemwithasnapringNotaWheninstal
i6ilUJ2tlcoiIijetIAjiiJi liJitl1ifiJfCHASSISFigTM47Instaningcounterbe4ringshimbRemoveoilapplyadhesiveonthejointandinstalltheadapterplateonthetransmiui
TRANSMISSIONPartnumberThicknessmmin3220818000050019732208180010 20007932208180020100039rrr9ClPiljiIIjAi111IrIeIDJ0IInMaindmesearFronlFrontccwcrJjustin
CHASSISCVIEWIiANGELEVERlnJCHAHGELEVERCr12OO3rdlnda3FSHIFTRODJmPstrwIMMlUALLillEVERl312fWtJrdlIlst2dIYCROSSSHAFTKStWTo1aJnltfPAVlEWFigTM52Controlsystem
TRANSMISSIONFigTM55Removingturnsignalandlightingswitch3Removelhesnapringandcontrolleverpivotpinandwithdrawthehandlever0JIBIaAIAIEYfi1PJei41IlffoJOf4jl
CHASSISInstallationInslIlltheoon1rolsysteminreversesequenceofleDtonIBeforeinstaIIingandassemblingapplychasmsreasetoallslidingswfacelAcijuatmentISetl1o
TRANSMISSIONISettranlllltissionsidemanualleverandhandlevertotheirneutralpositionsleverisopetatedsmoothlyWhentheleverdragsorwhentheleveriswarpedorloose
CHASSISDisassemblyandmaintenanceserviceforthethseespeedtransmissionaretobeconductedinthemanneridenticaltothe fourspeedtransmissionExceptforthefollowin
GENERALINFORMATIONMODELIDENTIFICATIONVehiclemodelEnginemodelTransmissionSpeedsRemarksItemRHdriveLHdriveBllOUR3W563BllOTULBIIOTF4W564QBIIOAULBl10A3N71A
TRANSMISSIONRearextensioninstallationbolt16to2 2I16to1594 0to60289to43440to6 0289to4342 0to25145to18131to42224to304DrainplugFillerplugBackup lampswitc
CHASSISFrontcoverPartnumberThicknessmminAdjustingshim3220S1800005001973220818001020007932208180020100039TROUBLEDIAGNOSESANDCORRECTIONSSymptomandpossib
TRANSMISSIONInsufficientorimproperlubricantAddoilorplacewithdesignatedoilOilleakingduetodefectiveoilsealandgasketcloggedbreatheretcCleanorreplaceWombe
CHASSISSERVICEJOURNALORBULLETINREFERENCEDATEJOURNALorBULLETINNoPAGENoSUBJECTTM24
DATSUN1200MODEL8110SERIESCHASSISBODYINIINISSANMOTORCOLTDTOKYOJAPANSEenONPDPROPELLERSHAFTDIFFERENTIALCARRIERCDPROPELLERSHAFTANDUNIVERSALJOINTDIFFERENTI
PROPELLERSHAFTDIFFERENTIALCARRIERPROPELLERSHAFTANDUNIVERSALJOINTCONTENTSDESCRIPTIONREMOVALDISASSEMBLYINSPECTIONASSEMBLYPD1PD2PD2PD2PD2SERVICEDATAANDSP
CHASSISMoreoverexcessivesleeveyokesplinetotransmissionmainplinelashandwearofbothfrontandrearuniversaljointswillcausevibrationsaffectingridingcomfortRE
PROPElLERSHAFTDIFFERENTIALCARRIERInsertthejournalintotheyokeflangeTapthejournalbearingintotheyokeflangeusingabrassdriftsmallerthantheholeintheyokeTapt
CHASSISDIFFERENTIALCARRIERCONTENTSDESCRIPTIONREMOVALDISASSEMBLYINSPECTIONANDREPAIRASSEMBLYANDADJUSTMENTAssemblingdifferentialgearcaseSettingandadjusti
PROPELLERSHAFTDIFFERENTIALCARRIERThegearcarrierismadeoflightandstrongaluminumalloymetalandhypoidbevelgearisusedAdjustdrivepinionbearing preloadwithnon
IICHASSISFigGI5IdentificationnumberforUSAFigGI6Chassisnumberlocationilfillf1YIJCFigGI7BodynumberplateGI 4
CHASSIS4RemovethesidebearingcapsandtakeoutthedifferentialcaseassemblyIPIcnL1vJE0ar1IIeoIIicIrfIjVrIjJtifI1I1ft3FigPDBRemovingdifferentialcaseassemblyN
PROPELLERSHAFT DIFFERENTIALCARRIER10MeasuretheinitialturningtorquedrivepiniongearbyusingthePreloadGaugeSTJII90000anddrivepinion heightbyusingtheDriveP
CHASSISBeforeinspectingvariouspartsthoroughlywashthemsothatdamageandwearcanbeeasilydetectedThenproceedasfollowsCheckgearteethforscoringcrackingandchip
PROPELLERSHAFTDIFFERENTIALCARRIERReassemblethedifferentialcarrierinreverseorderofdisassemblyThefollowinginstructionsforadjustmentandusageofspecialtool
CHASSISSettingandadjustingdrivepinionPinionheightisadjustedwithpinionadjustingwasherbehindthedrivepiniongearTolerancefromthestandardsizeuptothedrivege
rPROPElLERSHAFTDIFFERENTIALCARRIERExampleW292mmNO3mmHIT29203Ix0010 2303mmUsea304mmwasher7RemovetheDummyShaftfromthegearcarrierhousing8Withdrawthepinio
CHASSISFigPDZ4Noadjustingspacer3TightenthedrivepinionnutlemporariIyuptosuchanextenlthatslacknessiseliminatedfrom frontandrearofthedrivepinionNoteBesur
PROPELLERSHAFTDIFFERENTIALCARRIEREFThesearedifferencesinwidlhofleftorrighlsidebearingagainslthestandardwidth175mm06890inFigweisgiveninaunilof1100mmI0I
CHASSISFigPD28Measuringhaclash6ExistenceofforeignmatterbetweenthedrivegearanddifferentialcaseisconsideredwhenbacklashfluctuatesconsiderablyMeasuredriv
PROPELLERSHAFTDIFFERENTIALCARRIERbToecontactContactsurfaceisinsufficientandtoemaybedamagedAdjustbyreducingthicknessofshiminleftsideofthesidebearingand
GENERALINFORMATIONGENERALVIEWSEEIZtcISllNiV00ll6gg96vlLKIl6lG15
CHASSISTROUBLEDIAGNOSESANDCORRECTIONSAproblemofnoisesalwaysexistswhentherearaxleisintroubleandoccurassyptomfortroubleHowevergreatcaremustbemennottocon
PROPELLERSHAFTDIFFERENTIALCARRIERWorndifferentialgearsorcaseReplacewornpartsBreakageofShortageofoiloruseofimproperoilRebuilddifferenlialandreplaceasre
CHASSISSidegearandpinionmateThicknofsidegearthrustwashersmminClearancebetweensidegearandthrustwasher076to09I00299to00358mmin0 10to0 20 00039to00079Sid
DATSUN1200MODELB110SERIESCHASSISBODYINIINI55ANMOTOR COLTDTOKYOJAPANSECTIONFAFRONTAXLEFRONTSUSPENSIONFRONT AXLE ANDFRONTSUSPENSIONADJUSTMENTSERVICEDATA
FRONTAXLEFRONTSUSPENSIONFRONTAXLEANDFRONT SUSPENSIONCONTENTSDESCRIPTIONFRONTAXLEANDSUSPENSIONASSEMBLYRemovalReinstallationFRONTAXLERemovalInspectionRe
CHASSISDESCRIPTIONThefrontsuspensionisofastruttypeTheshockabsorberandspindlearecombinedtoasingleunitwhichissupportedbythecoilspringattheupperendandbyt
FRONTAXLEFRONTSUSPENSIONFRONTAXLEANDSUSPENSIONASSEMBLYRemoval1JackupthevehicleandsupportthevehiclewithstandsSeetheSectionGL2Removethehubnutsandremovet
CHASSIS8SupporttheengineremovetheenginemountingbaitsindicatedbyarrowmarkandseparatethesuspensioncrossmemberfromtheengineassemblyFigFA7SupportinggineFi
FRONTAXLEFRONTSUSPENSIONReinstallationFirstcheckrubberpartssuchastensionrodmountingbushingstabilizerbarbushingetc fordeteriorationcrackandotherdefecti
CHASSIS4Tighteningtorqueoffrontsuspensioncrossmemberandbodyis32to4 0kgm231to289ftIb5Tighteningtorqueofboltusedtosecuretheupperportionofthestrutassembl
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